The current issues of sintering technology in the iron and steel making industry are how to increase productivity of sintering process and to maintain proper quality of sintered ore. In the conventional sintering bed, combustion of solid fuel supplies heat required for sintering while it generates imbalance of heat concentration in the bed. The unevenly distributed heat is considered to be problematic on the quality aspect of sintered ore. Therefore, in order to maximize the production rate and quality of the products, an investigation for improved operational mode is indispensable. In this study, the effect of additional oxygen supply with an adjustment of injection location is discussed. Scale downed pot tests in addition to computation by previously developed unsteady 1-dimensional sintering bed model are employed for the examination. Also, quantitative parameters are applied to evaluate the changes of sintering process and the combustion characteristics are systemically analyzed among designed cases. The reactivity of coke combustion tends to increase with the enrichment of oxygen in the induced air. However, the degree of change in the sintering time as well as effective heat supply varies according to the locations of oxygen injection.
A multi-wavelength interferometer utilizing the frequency comb of a femtosecond laser as the wavelength ruler is tested for its capability of ultra-precision positioning for machine axis control. The interferometer uses four different wavelengths phase-locked to the frequency comb and then determines the absolute position through a multi-channel scheme of detecting interference phases in parallel so as to enable fast, precise and stable measurements continuously over a few meters of axis-travel. Test results show that the proposed interferometer proves itself as a potential candidate of absolute-type position transducer needed for next-generation ultra-precision machine axis control, demonstrating linear errors of less than 61.9 nm in peak-to-valley over a 1-meter travel with an update rate of 100 Hz when compared to an incremental-type He-Ne laser interferometer.
Phase-coherent transfer of optical frequencies over a long distance is required for diverse photonic applications, including optical clock dissemination and physical constants measurement. Several demonstrations were made successfully over fiber networks, but not much work has been done yet through the open air where atmospheric turbulence prevails. Here, we use an 18 km outdoor link to transmit multiple optical carriers extracted directly from a frequency comb of a 4.2 THz spectral width. In stabilization to a high-finesse cavity with a 1.5 Hz linewidth, the comb-rooted optical carriers are simultaneously transferred with collective suppression of atmospheric phase noise to −80 dBc Hz−1. Microwaves are also delivered by pairing two separate optical carriers bound with inter-comb-mode coherence, for example a 10 GHz signal with phase noise of −105 dBc Hz−1 at 1 Hz offset. Lastly, an add-on demonstration is given for multi-channel coherent optical communications with the potential of multi-Tbps data transmission in free space.
A two-color scheme of heterodyne laser interferometer is devised for distance measurements with the capability of real-time compensation of the refractive index of the ambient air. A fundamental wavelength of 1555 nm and its second harmonic wavelength of 777.5 nm are generated, with stabilization to the frequency comb of a femtosecond laser, to provide fractional stability of the order of 3.0 × 10(-12) at 1 s averaging. Achieved uncertainty is of the order of 10(-8) in measuring distances of 2.5 m without sensing the refractive index of air in adverse environmental conditions.
A prototype laser distance interferometer is demonstrated by incorporating the frequency comb of a femtosecond laser for mass-production of optoelectronic devices such as flat panel displays and solar cell devices. This comb-referenced interferometer uses four different wavelengths simultaneously to enable absolute distance measurement with the capability of comprehensive evaluation of the measurement stability and uncertainty. The measurement result reveals that the stability reaches 3.4 nm for a 3.8 m distance at 1.0 s averaging, which further reduces to 0.57 nm at 100 s averaging with a fractional stability of 1.5 × 10−10. The uncertainty is estimated to be in a 10−8 level when distance is measured in air due to the inevitable ambiguity in estimating the refractive index, but it can be enhanced to a 10−10 level in vacuum.
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