Modular construction, which involves factory-based modular unit manufacturing followed by installation at a construction site, has been recognized as one of the sustainable construction methods. Its advantages are known to be implemented through (1) standardized design, (2) standardized production method, and (3) large-scale development (mass production system). These three conditions are basic requirements for modular construction market expansion, but it is difficult to define that these conditions are a prerequisite for judging whether modular construction applied or not. Nevertheless, public development companies in regions or countries where modular construction has just begun thought that modular construction should meet all three conditions that are suitable for applying public construction projects. This is because it is difficult to compare conventional construction projects with similar conditions to modular construction projects. This paper analyzes the cost and duration data of three small-scale public construction rental housing (PCRH) projects involving modular construction in Korea. These cases presented herein include a public college student dormitory, public low-rise rental housing, and public mid-rise rental housing in small-scale development projects. Those were applied not standardized design (common design and regulation), but were reflected in each project’s demands (different design and regulation). To compare it, this paper analyzed 91 public housing provision projects’ construction data from 2011 to 2017 from one of the public rental housing provision companies in Korea. Among them, 19 small-scale public rental housing data were extracted for comparing with modular construction project data. The results show that, even if not standardized, the design and production process, and modular construction durations, were more effective—but costs were similar or expensive. Based on the conclusion drawn from three cases, this paper presents important considerations for the application of modular construction in other small-scale public construction rental housing projects from the perspective of public development companies.
The bearing wall apartments which occupy the majority of multi-residential apartment buildings built in Korea, are known for having limited architectural plan flexibility, posing challenges in terms of maintenance and remodeling. The economic losses and environmental issues resulting from the reconstruction of bearing wall apartments are now accumulating to the extent that they are becoming a national concern. Multi-residential apartment buildings, which are now the dominant form of residence in Korea, must accommodate diverse customer needs and changes in life style. A new concept of Rahmen structure with architectural flexibility is Green Frame. GF multi-residence housing is expected to reduce construction costs and shorten the construction schedule by overcoming the shortcomings of conventional bearing wall apartments. This goal is consistent with the national policies that target the reduction of resource and energy consumption. In addition, GF will be established as a core contributor to achieving a reduction in CO 2 emissions, which will enable the sustainable growth of domestic construction industry, and address the low-carbon green growth drive implemented by the government.
Off-site construction (OSC) offers a promising means to improve the efficiency of construction projects. However, the lack of experience and knowledge regarding its use results in errors in design owing to conflicts and omissions of considerations for OSC projects. To mitigate these problems, the design for manufacturing and assembly (DfMA) is widely used to include the considerations in the OSC design process. Several studies concerning the DfMA application in OSC have been performed, but the comprehensive design process is not suggested for mitigating the aforementioned problems. This study proposes an OSC design process by integrating the fragmented DfMA considerations reported in previous studies. The considerations are identified through a systematic literature review and classified into structural and architectural types. To validate the proposed process, an OSC project design has been undertaken as a case study, wherein a significant portion of the building structure has been modified to comprise precast concrete (PC), instead of its reinforced counterpart, with a demonstrated reduction in the PC element design duration. The proposed process would guide and support the design process for reduction in the duration and errors incurred in the process. Moreover, the process can be considered a design guideline for the execution of future projects.
Thermal bridges in building envelopes can cause significant heat loss and heat gain. In this study, the developed thermal bridge breaker was applied to an interior insulation finishing system in residential buildings to minimize the thermal bridges in building envelopes. To investigate the thermal and energy performance of the developed thermal bridge breaker, the surface temperatures and heat flow at the wall and floor junctions were predicted using Physibel. In addition, the heating and cooling energy consumption in a residential building was analyzed by EnergyPlus. As a result, the use of the thermal bridge breaker can minimize the effective thermal transmittance in the building envelope system. Moreover, when the building envelopes were equipped with the thermal bridge breaker, the heating and cooling load through the exterior walls was decreased by 15–27%. Thus, the thermal bridge breaker can play an important role in minimizing the heat loss and occurrence of condensation in building envelopes.
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