During friction stir welding a structure of a material in the welding zone undergoes significant changes: recrystallization occurs with the formation of three different zones: the weld nugget zone, thermomechanically affected zone and heat affected zone. It is known that a significant change in microstructure that observes on the boundaries between the above mentioned zones creates dangerous areas in the weld, and when testing specimens the fracture mostly occurs in these areas. In this study, the tensile strength analysis of friction stir welded joints of aluminum plates of AlMg6 of 3.85 mm thickness obtained using additional heating of the parts was conducted. The macrostructure of the welds was investigated; the fracture line of specimens is shown; the reasons that lead to decrease in durability of welds are identified. The tensile strength of welded joints amounted to 85-93% of the tensile strength of the base metal.
и. К. черных е. в. ваСильев р. в. ДыльченКо ю. е. жДанова Б. К. игиСенов Омский государственный технический университет, г. Омск оСоБенноСТи СварКи разнороДных меТаллов меТоДом СварКи Трением С перемешиванием В статье представлены некоторые особенности образования сварных соединений различных систем металлов для стыковых и нахлесточных соединений. Рассмотрена схема образования стыкового соединения алюминиевых сплавов со сталью со смещением инструмента. Проведен анализ качества и структуры швов, полученных согласно данной схеме. Исследован микрошлиф полученного образца сварного шва алюминиевого сплава АМГ6 с нержавеющей сталью 12Х18Н10Т толщиной 2 мм при частоте вращения инструмента 500 об/мин и подаче 50 мм/мин со смещением инструмента на 0,2 мм в стальную заготовку. В ядре шва наблюдается взаимное проникновение металлов на глубину до 3,2 мм и стальные включения в алюминиевом сплаве размером до 0,3 мм. Ключевые слова: сварка трением с перемешиванием, фрикционная сварка, сварка разнородных металлов, алюминиевые сплавы, нержавеющая сталь, структура сварного шва.
Thermomechanical method of increasing the mechanical properties of cermets leads to a buildup in the durability of cutting tools up to 2 times. However, after thermomechanical processing, a defective layer of 0.8 mm in-depth forms on the outer surface of the processed workpiece, which is caused by of the oxidation of WC tungsten carbide. In order to prevent oxidation on the workpiece surface, it is proposed to use a nickel coating, which reduces the oxidation of WC by more than 30 times when it is heated to a temperature of 1000 °C.
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