Evaluation of the joint effect of the chemical composition of flux cored wires on the wear and hardness of the deposited layer was carried out using mathematical-statistical methods, allowing the influence of the chemical composition of the flux cored wires on the performance of the weld layer of the mining equipment to be revealed. According to the results of the multifactor correlation analysis, the dependences of the hardness of the deposited layer and its wear resistance on the mass fraction of elements included in the flux cored wires composition of the Fe-C-Si-Mn-Cr-Ni-Mo system were determined. The obtained dependences are used to predict the hardness of the deposited layer and its wear resistance when the chemical composition of the weld metal is changed. New, protected by patents of the Russian Federation, flux cored wires of the system Fe-C-Si-Mn-Cr-Ni-Mo for surfacing the mining equipment were developed.
The paper presents the influence of chemical compositions and structure of the deposited metal on its hardness and wear resistance in abrasive-shock conditions. Metal Was deposited by the arc powder wire automatic welding. The studies have shown that increasing nikel contain to 0.65% in the surfaced steel and cobalt additive while reducing carbon contain to 0.17-0.23%, provides martensite and former austenite grain size disintegration. In consequence of multivariate correlation analysis, it was determined dependence to the hardness of the deposited layer and the wear resistance of the mass fraction of the elements included in the flux-cored wires of the system Fe-C-Si-Mn-Cr-Mo-Ni-V-Co. Obtained dependences could be used in predicting hardness and wear resistance of the deposited metal while changing welding metal chemical composition.
In the laboratory conditions were manufactured flux cored wire system Fe-C-Si-Mn-Mo-Ni-V-Co samples, studied the influence of tungsten and chromium appending in surfacing wire charge. Conducted metallographic researches of surfaced metal: microstructure evaluate, grain size, nonmetallic oxides inclusions impurity. Defined hardness and wearout speed of the deposited layers. Conducted evaluation of the chemical composition influence on surfaced metal wearout and hardness.
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