Objectives. This work aimed to develop technology to produce biodegradable hybrid composite (BHC) films based on low-density polyethylene (LDPE) 115030-070 and thermoplastic starches (TPS) of various origins (corn, pea, and rice), with distilled monoglycerides as the plasticizer. The properties of the produced BHC films were studied and the optimal native starch : glycerol : monoglycerides ratio is proposed.Methods. TPS and BHC films based on this material were produced from different types of native starches in laboratory extruders (Brabender and MashPlast, Russia), and the extruded melts were subjected to ultrasonic vibrations. The structure and appearance of the BHC films were studied using scanning electron microscopy and rheology. Their biodegradability was assessed by immersing them in biocompost for three months. To evaluate the mechanical performance of the BHC films produced with and without ultrasound, the changes in tensile stress and elongation at break were determined during the biodegradation process.Results. The BHC films had a homogeneous structure, except small agglomerates (non-melted starch grains), which did not reduce their quality. The films with monoglycerides had high tensile strength, which was comparable with low-density polyethylene. After removing samples of the BHC films from the biocompost, their tensile strength decreased by 20%, which shows their biodegradability.Conclusions. The produced biodegradable composite films and the technology used to produce them will be applicable for the packaging industry to reduce environmental impact.
The purpose of this work is to improve the production technology of biodegradable hybrid compositions based on low-density polyethylene with thermoplastic starch and new plasticizer–distilled monoglyceride and determination of the composition effect on mechanical properties. Starch was plasticized with a mixture of glycerol and distilled monoglycerides, instead of the known sorbitol. This article describes methods for producing biodegradable hybrid composite films based on polyethylene and thermoplastic starches (corn, pea and rice) with a mass ratio of components, respectively, 40:60÷60:40 and their mechanical properties. Properties and structure of composite films are studied using test methods, rheological parameters, optical microscopy, and differential scanning calorimetry. The advantages of using monoglycerides as a plasticizer in thermoplastic starch/ polyethylene compositions have been demonstrated. Composites obtained using distilled monoglycerides and thermoplastic corn, pea and rice starch have been characterized by 62-81% higher values of critical stress and 62-93% elongation at rupture, compared with BHC containing sorbitol. The thickness of biodegradable hybrid composite films with monoglycerides is 55-86% less than that of films containing sorbitol in composition of thermoplastic starch. Higher elongation values at rupture and lower film thickness will ensure more effective destruction in environment and more cost-efficient use in packaging.
Objectives. To investigate the production and biological degradation of biodegradable hybrid compositions (BHCs), dispersed-filled with starch-containing products of various origins and distilled monoglycerides, along with the biodegradation of compositions based on low density polyethylene and thermoplastic starch (TPS) of various origins: corn, pea, and rice.Methods. Thermoplastic starch was obtained based on native starches of several types, which were processed in Brabender and MashkPlast (Russia) laboratory extruders. BHCs in the form of strands, granules, and films were obtained by mixing thermoplastic starches with polyethylene in extruders. Structural BHC parameters were studied by optical and electron scanning microscopy. The biodegradability of the composite films was evaluated by placing them in biohumus for six months; during storage, the change in water absorption of the films was determined. Before and after the biodegradation process, tensile fracture stress and elongation at rupture were determined to evaluate BHC performance (physical and mechanical characteristics of films). Changes in the chemical structure during biodegradation were determined by Fourier infrared spectroscopy.Results. The positive effect (acceleration of the biodegradation process) of using a novel type of starch plasticizer—monoglycerides distilled in TPS–polyethylene compositions—was confirmed. After six months, intensive sporulation of active microorganisms was observed on the surface of the samples. At the same time, water absorption by the samples reached 30%. The observed 60% decrease in strength and deformation properties indicates an intensive process of biodegradation.Conclusions. The biodegradation rate was shown to depend on the concentration and even distribution of the natural biodegradable filler in the synthetic polymer composition.
Objectives. To obtain and study the properties including degradability of polymer composite materials (PCM) based on low-density polyethylene (LDPE) obtained by introducing an environmentally friendly additive comprising an oxo-decomposing additive (ODA) based on an amphiphilic polymer-iron metal complex, which accelerates the process of polymer degradation.Methods. PCMs based on LDPE and ODA were produced by processing in laboratory extruders in the form of strands, granules, and films. Thermodynamic properties were determined by differential scanning calorimetry in the temperature range 20-130 °C. In order to assess the performance characteristics (physical and mechanical properties) of the PCM, tensile strength and elongation at break were determined. The biodegradability of PCM was evaluated by Sturm's method, with the biodegradation index being determined by the amount of CO2 gas released as a result of microorganism activity, as well as composting by placing the PCMs for six months in biohumus. Changes in physical and mechanical properties and water absorption of the films during storage were evaluated. The photochemical degradability of the PCM was determined by exposing it to ultraviolet radiation for 100 h (equivalent to approximately one year of exposure of the films under natural conditions). The appearance of the composite samples following removal from the biohumus was determined using an optical microscope with ×50 magnification in transmitted and reflected light.Results. Following biodegradation by composting, the physical and mechanical properties of PCMs decrease by an average of 40.6%. This is related to the structural changes that occur in composites during storage in biohumus, i.e., the formation of a looser structure due to the development of large clusters of microorganisms that affect the formation of microcracks. It leads to the stage of fragmentation of the polyethylene matrix and indicates the progress of biological degradation of composites. In this case, the water absorption of the composite samples was 63% after 96 h of exposure. The biodegradability index determined by the Sturm method after 28 days of bubbling had changed by 82%, indicating an intensive biodegradation process. Exposure to ultraviolet radiation for 96 h resulted in the complete destruction of the PCMs, which turned into small “flakes.” This method is the most effective for the degradation of LDPE- and ODA-based PCMs.Conclusions. According to the results of the study of ODA-containing PCMs based on an amphiphilic polymer-iron metal complex, the tested filler-modifier can be recommended for the production of PCMs offering an accelerated degradation period.
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