In this study the bonding properties of three layer-plated aluminum sheets are investigated. The alloys applied in specific layers were as follows: AlMn1Si0.8 (core alloy) and AlSi10 (liner). The bonding was performed on a Von Roll experimental roll mill using hot rolling. The experimental temperatures were 460, 480 and 500 °C, respectively. To qualify bond development, T-peel test was used. The test was performed using an Instron universal material testing machine. T-peel test can be well used for the qualification of bond strength as the peel-off force and bond value developed on contacting surfaces are proportional. In addition to T-peel test, optical micrographs and SEM micrographs were also captured, in which typical bond faults were sought. The study aims at modelling the technology used in industry and exploring some typical bond faults as well as suggesting the causes generating these and their remedy. The impact of surface roughening before heating was studied as well. Also, the study aimed at confirming the suitability of T-peel test to qualify bond strength.

In order to perform a continuous cold rolling of steel sheets, hot rolled coils need to be attached to each other in order to get an endless sheet. This process can be achieved by laser key-hole welding as well. The structure and mechanical properties (e.g. hardness) of the welded joint without added metal, as well its heat affected zone differs significantly from the base metal. During our laboratory experiments the aptitude of cold rolling of joints and their environment, as well as the change in the features of materials was analyzed. During the rolling phases the hardness of the joint is higher than the ground structure, the strip thickness is modified depending on the difference of the hardness during the passes. According to our findings, the significant difference in measured hardness profile and texture structure prior to cold rolling and during cold rolling is minimized due to a recrystallisation annealing treatment following the cold rolling procedure. It is obvious that the normalization before cold rolling has advantageous effect to the properties of the welded joint. Elongation of the normalized samples is bigger than elongation of the non normalized samples.