To prevent rotor/stator contact in a rotor/magnetic bearing system, auxiliary bearings may be located along the shaft and at the magnetic bearings. Rotor responses after a contact event may include periodic trapped modes where repeated contact may lead to highly localized thermal stresses. This paper considers an active auxiliary bearing system with a control strategy designed to limit the trapped contact modes in a rotor/magnetic bearing system that are induced by rotor unbalance. The controller is evaluated from a system model and its responses to short duration contact events. An active auxiliary bearing model is introduced to the system where the dynamic response of the bearing is dependent on the controller. From a harmonic decomposition of rotor/bearing contact, dynamic controllers are sought which limit the numbers of possible periodic solutions for a given rotor unbalance and operating speed. A case study is performed considering a simple two degree of freedom system with passive and active auxiliary bearings. Recovery of a rotor trapped in an asynchronous contact mode is shown with variation of the auxiliary bearing controller parameters.
Auxiliary bearings are used to prevent rotor/stator contact in active magnetic bearing systems. They are sacrificial components providing a physical limit on the rotor displacement. During rotor/auxiliary bearing contact significant forces normal to the contact zone may occur. Furthermore, rotor slip and rub can lead to localized frictional heating. Linear control strategies may also become ineffective or induce instability due to changes in rotordynamic characteristics during contact periods. This work considers the concept of using actively controlled auxiliary bearings in magnetic bearing systems. Auxiliary bearing controller design is focused on attenuating bearing vibration resulting from contact and reducing the contact forces. Controller optimization is based on the H∞ norm with appropriate weighting functions applied to the error and control signals. The controller is assessed using a simulated rotor/magnetic bearing system. Comparison of the performance of an actively controlled auxiliary bearing is made with that of a resiliently mounted auxiliary bearing. Rotor drop tests, repeated contact tests, and sudden rotor unbalance resulting in trapped contact modes, are considered.
To prevent rotor/stator contact in a rotor/magnetic bearing system, auxiliary bearings may be located along the shaft and at the magnetic bearings. Rotor responses after a contact event may include periodic trapped modes where repeated contact may lead to highly localized thermal stresses. This paper considers an active auxiliary bearing system with a control strategy designed to limit the trapped contact modes in a rotor/magnetic bearing system that are induced by rotor unbalance. The controller is evaluated from a system model and its responses to short duration contact events. An active auxiliary bearing model is introduced to the system where the dynamic response of the bearing is dependent on the controller. From a harmonic decomposition of rotor/bearing contact, dynamic controllers are sought, which limit the numbers of possible periodic solutions for a given rotor unbalance and operating speed. A case study is performed considering a simple two degree of freedom system with passive and active auxiliary bearings. Recovery of a rotor trapped in an asynchronous contact mode is shown with variation of the auxiliary bearing controller parameters.
Auxiliary bearings are used to prevent rotor/stator contact in active magnetic bearing systems. They are sacrificial components providing a physical limit on the rotor displacement. During rotor/auxiliary bearing contact significant forces normal to the contact zone may occur. Furthermore, rotor slip and rub can lead to localized frictional heating. Linear control strategies may also become ineffective or induce instability due to changes in rotordynamic characteristics during contact periods. This work considers the concept of using actively controlled auxiliary bearings in magnetic bearing systems. Auxiliary bearing controller design is focused on attenuating bearing vibration resulting from contact and reducing the contact forces. Controller optimization is based on the H∞ norm with appropriate weighting functions applied to the error and control signals. The controller is assessed using a simulated rotor/magnetic bearing system. Comparison of the performance of an actively controlled auxiliary bearing is made with that of a resiliently mounted auxiliary bearing. Rotor drop tests, repeated contact tests, and sudden rotor unbalance resulting in trapped contact modes are considered.
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