This techno-economic analysis/life-cycle assessment is based on actual production by the Cornell Marine Algal Biofuels Consortium with biomass productivity > 23 g/m 2-d. Ten distinct cases are presented for two locations, Texas and Hawaii, based on a 100-ha production facility with end-to-end processing that yields fungible co-products including biocrude, animal feed, and ethanol. Several processing technologies were evaluated: centrifugation and solvent extraction (POS Biosciences), thermochemical conversion (Valicor), hydrothermal liquefaction (PNNL), catalytic hydrothermal gasification (Genifuel), combined heat and power, wet extraction (OpenAlgae), and fermentation. The facility design was optimized by co-location with waste CO 2 , a terraced design for gravity flow, using renewable energy, and low cost materials. The case studies are used to determine the impact of design choices on the energy return on investment, minimum fuel and feed sale prices, discounted payback period, as well as water depletion potential, human health, ecosystem quality, non-renewable resources, and climate change environmental indicators. The most promising cases would be economically competitive at market prices around $2/L for crude oil, while also providing major environmental benefits and freshwater savings. As global demands for fuels and protein continue rising, these results are important steps towards economical and environmentally sustainable production at an industrial scale.

We present the results from sustained tonne-quantity production of two novel strains of marine microalgae, the diatom Staurosira and the chlorophyte Desmodesmus, cultivated in a hybrid system of 25-m 3 photobioreactors and 400-m 2 open ponds at a large-scale demonstration facility, and then apply those results to evaluate the performance of a 100-ha Base Case commercial facility assuming it were built today. Nitrogen fertilization of 2-d batch cultures in open ponds led to the greatest yields-from both species-of ~75 MT ha-1 yr-1 biomass, and ~30 MT ha-1 yr-1 lipid, which are unprecedented in large scale open pond systems. The process described here uses only seawater, discharges no nitrogen or phosphorus in any form, and consumes CO 2 at 78% efficiency. We estimate the capital cost of a 111-ha Base Case facility at $67 million in Hawaii, where actual production was performed, and $59 million on the Gulf Coast of Texas. We find that large-diameter, large-volume PBRs are an economical means to maintain a continuous supply of consistent inoculum for very short-period batch cultures in open ponds, and thus avoid biological system crashes that otherwise arise in longer-term pond cultures. We recommend certain improvements in cultivation methods that could realistically lead to yields of 100 MT ha-1 yr-1 biomass and >50,000 L ha-1 yr-1 algal oil. Comprehensive techno-economics and life cycle assessment of 20 endto-end production lineups, based on the cultivation results in this paper, are presented in a companion paper by Beal et al [1].

Two marine algal products MAP3 and MAP8 were examined for their suitability as fishmeal protein substitutes in feeds of three prominent farmed species, through shortterm feeding studies. Algal meals were tested at 5 and 10% protein replacement levels for Atlantic salmon and at 25 and 40% for common carp and whiteleg shrimp. At the end of the 12-week period, the growth and feed performance of the two fish species did not reveal any significant difference between those fish offered the algae-based feed and those offered the control feed. The whole body proximate compositions of Atlantic salmon fed the control and algae-based feeds were not significantly different. In common carp, the lipid content in the fish fed higher level of MAP3 was significantly lower than that of the fish fed the control feed. In whiteleg shrimp, at the end of the 9-week feeding period, growth performance and feed utilization did not differ between the treatment groups. Protein content in the shrimp fed the higher level of MAP8 was significantly lower than that of shrimp on the control feed. The three species could accept the algal meals in their feeds at the tested levels, though there were some noticeable effects on body composition at higher inclusion levels.

A method is described for saving 30% of the world fish catch by producing fishmeal and fish oil replacement products from marine microalgae, the natural source of proteins and oils in the marine food web. To examine the commercial aspects of such a method, we adapt a model based on results of microalgae production in Hawaii and apply it to Thailand, the world’s fourth largest producer of fishmeal. A model facility of 111 ha would produce 2,750 tonnes yr−1 of protein and 2,330 tonnes yr−1 of algal oil, at a capital cost of $29.3 M. Such a facility would generate $5.5 M in average annual net income over its 30-year lifetime. Deployment of 100 such facilities in Thailand would replace all domestic production of fishmeal, 10% of world production, on ~1.5% of the land now used to cultivate oil palm. Such a global industry would generate ~$6.5 billion in annual net income.

Bioenergy carbon capture and storage (BECCS) has been proposed to reduce atmospheric CO2 concentrations, but concerns remain about competition for arable land and freshwater. The synergistic integration of algae production, which does not require arable land or freshwater, with BECCS (called “ABECCS”) can reduce CO2 emissions without competing with agriculture. This study presents a technoeconomic and life‐cycle assessment for colocating a 121‐ha algae facility with a 2,680‐ha eucalyptus forest for BECCS. The eucalyptus biomass fuels combined heat and power (CHP) generation with subsequent amine‐based carbon capture and storage (CCS). A portion of the captured CO2 is used for growing algae and the remainder is sequestered. Biomass combustion supplies CO2, heat, and electricity, thus increasing the range of sites suitable for algae cultivation. Economic, energetic, and environmental impacts are considered. The system yields as much protein as soybeans while generating 61.5 TJ of electricity and sequestering 29,600 t of CO2 per year. More energy is generated than consumed and the freshwater footprint is roughly equal to that for soybeans. Financial break‐even is achieved for product value combinations that include 1) algal biomass sold for $1,400/t (fishmeal replacement) with a $68/t carbon credit and 2) algal biomass sold for $600/t (soymeal replacement) with a $278/t carbon credit. Sensitivity analysis shows significant reductions to the cost of carbon sequestration are possible. The ABECCS system represents a unique technology for negative emissions without reducing protein production or increasing water demand, and should therefore be included in the suite of technologies being considered to address global sustainability.