Pyrolysis of waste low-density polyethylene (LDPE) is considered to be a highly efficient, promising treatment method. This work aims to investigate the kinetics of LDPE pyrolysis using three model-free methods (Friedman, Flynn-Wall-Qzawa (FWO), and Kissinger-Akahira-Sunose (KAS)), two model-fitting methods (Arrhenius and Coats-Redfern), as well as to develop, for the first time, a highly efficient artificial neural network (ANN) model to predict the kinetic parameters of LDPE pyrolysis. Thermogravimetric (TG) and derivative thermogravimetric (DTG) thermograms at 5, 10, 20 and 40 K min−1 showed only a single pyrolysis zone, implying a single reaction. The values of the kinetic parameters (E and A) of LDPE pyrolysis have been calculated at different conversions by three model-free methods and the average values of the obtained activation energies are in good agreement and ranging between 193 and 195 kJ mol−1. In addition, these kinetic parameters at different heating rates have been calculated using Arrhenius and Coats-Redfern methods. Moreover, a feed-forward ANN with backpropagation model, with 10 neurons in two hidden layers and logsig-logsig transfer functions, has been employed to predict the thermogravimetric analysis (TGA) kinetic data. Results showed good agreement between the ANN-predicted and experimental data (R > 0.9999). Then, the selected network topology was tested for extra new input data with a highly efficient performance.
Plastic wastes have become one of the biggest global environmental issues and thus recycling such massive quantities is targeted. Low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP), and polystyrene (PS) are considered among the main types of plastic wastes. Since pyrolysis is one of the most promising recycling techniques, this work aims to build knowledge on the co-pyrolysis of mixed polymers using two model-fitting (Criado and Coats–Redfern) methods. Seventeen co-pyrolysis tests using a thermogravimetric analyzer (TGA) at 60 K/min for different mixed compositions of LDPE, HDPE, PP, and PS were conducted. It was observed that the pyrolysis of the pure polymer samples occurs at different temperature ranges in the following order: PS < PP < LDPE < HDPE. However, compared to pure polymer samples, the co-pyrolysis of all-polymer mixtures was delayed. In addition, the synergistic effect on the co-pyrolysis of polymer blends was reported. The Master plot of the Criado model was used to determine the most suitable reaction mechanism. Then, the Coats–Redfern model was used to efficiently obtain the kinetic parameters (R2 ≥ 97.83%) and the obtained values of the activation energy of different polymer blends were ranging from 104 to 260 kJ/mol. Furthermore, the most controlling reaction mechanisms were in the following orders: First order reaction (F1), Contracting sphere (R3), and then Contracting cylinder (R2).
The amount of generated plastic waste has increased dramatically, up to 20 times, over the past 70 years. More than 50% of municipal plastic waste is composed of polystyrene (PS), polypropylene (PP), and low-density polyethylene (LDPE) products. Therefore, this work has developed a kinetic model that can fully describe the thermal decomposition of plastic mixtures, contributing significantly towards the efficiency of plastic waste management and helping to save the environment. In this work, the pyrolysis of different plastic mixtures, consisting of PP, PS, and LDPE, was performed using a thermogravimetric analyzer (TGA) at three different heating rates (5, 20, and 40 K/min). Four isoconversional models, namely Friedman, Flynn–Wall–Qzawa (FWO), Kissinger–Akahira–Sunose (KAS), and Starink, have been used to obtain the kinetic parameters of the pyrolysis of different plastic mixtures with different compositions. For the equi-mass binary mixtures of PP and PS, the average values of the activation energies were 181, 144 ± 2 kJ/mol obtained using the Freidman and integral (FWO, KAS, and Starink) models, respectively. However, higher values were obtained for the equi-mass ternary plastic mixtures of PP, PS, and LDPE (Freidman: 255 kJ/mol, FWO: 222 kJ/mol, KAS: 223 kJ/mol, and Starink: 222 kJ/mol). The most suitable reaction mechanisms were obtained using the Coats–Redfern model. The results confirm that the most controlling reaction mechanisms obey the first-order (F1) and the third-order (F3) reactions for the pyrolysis of the equi-mass binary (PS and PP) and equi-mass ternary (PS, PP, and LDPE) mixtures, respectively. Finally, the values of the pre-exponential factor (A) were obtained using the four isoconversional models and the linear relationship between ln A and the activation energy was confirmed.
Pyrolysis of waste polyvinyl chloride (PVC) is considered a promising and highly efficient treatment method. This work aims to investigate the kinetics, and thermodynamics of the process of PVC pyrolysis. Thermogravimetry of PVC pyrolysis at three heating rates (5, 10, and 20 K/min) showed two reaction stages covering the temperature ranges of 490–675 K, and 675–825 K, respectively. Three integral isoconversional models, namely Flynn-Wall-Qzawa (FWO), Kissinger-Akahira-Sunose (KAS), and Starink, were used to obtain the activation energy (Ea), and pre-exponential factor (A) of the PVC pyrolysis. On the other hand, the Coats-Redfern non-isoconversional model was used to determine the most appropriate solid-state reaction mechanism/s for both stages. Values of Ea, and A, obtained by the isoconversional models, were very close and the average values were, for stage I: Ea = 75 kJ/mol, A = 1.81 × 106 min−1; for stage II: Ea = 140 kJ/mol, A = 4.84 × 109 min−1. In addition, while the recommended mechanism of the first stage reaction was P2, F3 was the most suitable mechanism for the reaction of stage II. The appropriateness of the mechanisms was confirmed by the compensation effect. Thermodynamic study of the process of PVC pyrolysis confirmed that both reactions are endothermic and nonspontaneous with promising production of bioenergy. Furthermore, a highly efficient artificial neural network (ANN) model has been developed to predict the weight left % during the PVC pyrolysis as a function of the temperature and heating rate. The 2-10-10-1 topology with TANSIG-LOGSIG transfer function and feed-forward back-propagation characteristics was used.
This paper presents a comprehensive kinetic study of the catalytic pyrolysis of high-density polyethylene (HDPE) utilizing thermogravimetric analysis (TGA) data. Nine runs with different catalyst (HZSM-5) to polymer mass ratios (0.5, 0.77, and 1.0) were performed at different heating rates (5, 10, and 15 K/min) under nitrogen over the temperature range 303–973 K. Thermograms showed clearly that there was only one main reaction region for the catalytic cracking of HDPE. In addition, while thermogravimetric analysis (TGA) data were shifted towards higher temperatures as the heating rate increased, they were shifted towards lower temperatures and polymer started to degrade at lower temperatures when the catalyst was used. Furthermore, the activation energy of the catalytic pyrolysis of HDPE was obtained using three isoconversional (model-free) models and two non-isoconversional (model-fitting) models. Moreover, a set of 900 input-output experimental TGA data has been predicted by a highly efficient developed artificial neural network (ANN) model. Results showed a very good agreement between the ANN-predicted and experimental values (R2 > 0.999). Besides, A highly-efficient performance of the developed model has been reported for new input data as well.
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