The Marlim SSAO 3-Phase Subsea Separation System is the world's first systemfor deepwater separation of heavy oil and water which re-injects water in thesame producer reservoir. The major difficulty for reinjection in the producerreservoir is the strict water quality requirement, limiting maximum solidparticles (sand) and residual oil content. This challenging application posedinnumerous challenges to the project and the solutions developed give aworldwide pioneering characteristic to this system. This paper provides anintroduction to the Marlim SSAO System and is one of a set of papers presentedat OTC-2012. It gives a project overview from the topside facilities to thesubsea production systems. Included also are the project drivers, main premisesand objectives, and the management strategy used in the execution of such asophisticated. Introduction The Marlim SSAO 3-Phase Subsea Separation System (" SSAO" being the acronym inPortuguese for Separação Submarina Água-Óleo - Subsea Oil-Water Separation) isa pilot system for oil-water subsea separation systems. The project has as itsprimary goal to prove and to develop the technology basis for potentialapplication in several other existing mature fields to optimizeproduction. The costs of processing and disposing of water in the topside facility arehigh, such that the possibility of separating water from oil on the seabed, anddirect re-injection, reduces operational costs and simultaneously debottleneckstopside facilities, allowing increase of production. Another key feature is the contribution to optimize the oil process fortransportation and the water process for disposal. On new projects these maylead to smaller platforms for the same process capacity, increasing productionand in some cases, increasing oil recovery factor. Initially the SSAO technology will be applied in fields that are trending tohigh watercuts like Marlim, Marlim Sul, Albacora, and Golfinho and later it isexpected to be used in the Pre-Salt fields. The SSAO is also an environmental friendly technology as it reduces wastedisposal to sea. Considering that environmental legislation is continuouslybeing made ever stricter for disposal of water with oil content, thistechnology contributes to the sustainability of the oil industry in thefuture. In order to establish the design parameters produced water reinjection testswere performed on the Marlim Field. To ensure that the system would achievethese parameters, a Technology Qualification Program was performed for the mainprocess stages and some specific key components were also tested for their newmission. The introduction of subsea processing in a mature field still requires newequipment to be installed topside. Finding room on the P-37 floating productionunit was a very challenging task. Modifications to the unit were required andthis had to be addressed and managed starting in the early phases of theproject, with very detailed planning to enable safe installation andcommissioning while the platform was producing. Due to the size and challenges of this R&D project, there was a high levelof involvement from both PETROBRAS management and technical personnel, with theproject execution being very closely monitored employing live Risk Managementon an almost day by day basis.
The Golfinho Project, located in the Southeast of Brazil, is the first offshore deepwater project of the Espirito Santo Basin. It comprises the installation of two FPSOs and a gas pipeline to shore. PETROBRAS has achieved the first oil production only eighteen months from the project sanction. Golfinho is a light oil field (28 to 40° API) with a GOR varying from 40 to 220m3/m3. It is located 60km from the coast, at water depths ranging from 1300 to 1640 m. In order to implement the production project in a fast track schedule, PETROBRAS established an Asset with a Project Management Office (PMO) and a technical team of Reservoir, Drilling and Completion, Flow Assurance, HSE and Top Side Facilities which coordinates the technical expertise in-house and the accomplishment of the project tasks. The contracting strategy to obtain the production units and the offshore gas pipeline in such a short time defined two FPSO charter contracts with highly standard specifications and a lump sum contract to provide the offshore gas pipeline. This paper will describe the established strategy, how the challenges have been overcome, the scope of the project, the project management, organization and implementation up to now. Brief Field History Golfinho Field was discovered in July/2003 by the wildcat 1-ESS-123 that found out a 40° API hydrocarbon accumulation on the Campanian sandstones at 1374 m water depth. With the information acquired with this well, PETROBRAS sent to ANP, the Brazilian Petroleum Regulatory Agency, an Appraisal Plan that comprised a special seismic reprocessing, the acquisition of 800 km2 3D seismic, the drilling of three firm wells in order to investigate the reservoir continuity, the accomplishment of two drillstem testing, the geological and geophysical data reinterpretation and the drilling of two contingent wells aiming to examine the Lower Maastrichtian/Upper Campanian reservoir continuity. From July/2003 till December/2003, three additional explorations wells were drilled. These wells corroborated the Campanian reservoir continuity, and another 28° API oil accumulation was found on Maastrichtian sandstones. The obtained results led to the Declaration of Commerciality of the Golfinho Field on January 15th, in spite of the Appraisal Plan not being completely concluded. With the exploratory efforts continuation, from January/2004 till December/2004, eight additional wells were drilled and confirmed the Campanian and Maastrichtian reservoir continuity and discovered another two formations with 28° API hydrocarbon. This fact resulted into the Golfinho Field ring fence rectification. Figure 1 shows the Golfinho Field location, and figure 2 shows details of the accumulations found within the ring Figure 1 - Golfinho Field Location (available in full paper) From January/2004 till November/2004, studies were carried out, and Module 1 of the Golfinho Development Project was approved by PETROBRAS board. From November/2004 till July/2005, the studies were extended, and Module 2 of the Golfinho Development Project was also approved by PETROBRAS board. For the two remaining areas, studies are being developed in order to verify the exploitation feasibility at the beginning of 2009.
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