SynopsisThe rotating bed plasma reactor described here permits cniform surface modification of relatively large amounts of powder materials. Scale-up to even larger batches of solids appears to be feasible. Some preliminary experimental data on the plasma surface modification of polymer powders have been presented. The results show that the flow rate, time of treatment, and type of feed gas are important operating parameters which influence the final surface character. One particular application of plasma-modified polymer powders was explored; by crosslinking and/or chemically modifying only the outermost surface regions of these powders, various polymeric materials may be rendered useful for use in thermal storage slurries. The major advantage of the surface-modified plasma treated powders over the bulk-modified powders used previously is the retention of essentially all of the pristine polymer heat of fusion in the surface-modified materials.

We have demonstrated that the optimal surface treatment of a polyvinylalcoholcopolymer hydrogel for epithelial cell migration and proliferation is an argon radio frequency (rf) plasma treatment. The surface chemistry of the material was determined prior to each cellular evaluation, allowing us to compare the biological response with a known surface chemistry. The cellular response was carried out in a consistent manner a minimum of three separate runs. We found that the optimal conditions required culturing the cells under constant rotation. Cells became confluent on argon-plasma-treated surfaces coated under several different reactions pressures, and after 2 weeks they became multilayered. Our experiments demonstrated that cells proliferated and extracellular matrix and adhesion proteins were present only when the surface was treated with an argon rf plasma; acetone- and ammonia-treated surfaces did not yield the desired results. Organ culture experiments further demonstrated the efficacy of the argon-treated surfaces. In these experiments, intact keratoprosthetic devices with modified hydrogel surfaces were implanted into rabbit corneas. The excised corneas containing the devices were cultured, and 3 weeks later, using confocal laser scanning microscopy, confluent epithelium was detected on the modified hydrogel surface. This is the first demonstration that rabbit limbal epithelial cells can migrate onto a synthetic cornea containing a modified hydrogel-treated surface and form a confluent surface of epithelium.

Mechanical testing of glassy and rubbery polymers in numerical simulations: Role of boundary conditions in tensile stress experimentsThe vacuum deposition of metals onto poly (dimethylsiloxane) (PDMS) gels was studied as a function of the crosslink density and the polymer substrate temperature during the deposition. Reflectance and conductance measurements were used to characterize the quality of the resulting metal films. Variations in the measurements were found to depend on the substrate temperature during metallization and on the particular metal used. For most cases, the variations of conductance and reflectance can be accounted for by cracks in the metal film and the coarseness of the surface texture.

The purpose of this work was threefold: to enhance the adhesion between the reinforced absorbable calcium phosphate (CaP) fibers and the absorbable polyglycolide acid (PGA) matrix, to improve the hydrolytic degradation of the CaP fibers, and preliminarily to evaluate the cytotoxicity of the plasma treated surface of CaP fibers. A CH4 plasma treatment was used to achieve these goals. The microbond method was used to evaluate the effects of the plasma treatment on the interfacial shear strength between the PGA matrix and CaP fibers. The treatment increased the mean interfacial shear strength of the CaP/PGA composite system by 30%. AFM data showed that CH4-treated CaP fibers had considerable microscopic surface roughness, which facilitated mechanical interlocking between the reinforced CaP fibers and PGA matrix. The untreated and plasma-treated fibers were also subjected to in vitro hydrolytic degradation in a phosphate buffer solution of pH 7.44 at 37 degrees C for up to 15 h. CH4 plasma treatment resulted in a considerable lower polar term of the surface energy and a significantly higher disperse term in water media. This change in the proportion of surface energy terms may reduce the capillary wicking phenomena of water through the CaP fiber/PGA matrix interface. The CaP fiber dissolution studies revealed that both CH4 and Parylene plasma polymer coatings appeared to reduce the solubility of CaP fibers, and that the magnitude of reduction was higher in an acidic than a physiologic pH environment. A preliminary cytotoxicity test revealed that both CH4 and Parylene plasma-treated CaP fibers were noncytotoxic. Additional research should be done to determine the optimum plasma conditions and the possible use of other plasma gases to improve the interfacial shear stress of the composite and the dissolution properties of CaP fibers.

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