The aim of this research paper is to compare the operation efficiency of two types of coalescents: insert, made of high porous material and flat baffles. For this purpose, the method of physical experiment was applied. This research paper shows that the use of them in the settling tank allows to increase the efficiency and velocity of water-oil emulsion separation with an increase of oil concentration in the original mixture from 15 up to 25%. The experimental studies also show that the most effective coalescers are the baffles, than the inserts, made of highly porous cellular material, due to the fact that the cells are quickly clogged with heavy oil components, which leads to a more complex flow structure through them, therefore, the process of mixing oil and water compounds is intensified and prevails over the coalescence process. The velocity of oil-water emulsion separation when using the inserts, made of highly porous cellular material, and baffles in comparison with the settling tank without inserts, increases on average by 10.9 and 14.5%.
This article deals with the problem of heat energy transfer from a steam-gas mixture with a constant temperature of 220 °C. An experimental study of the transfer of heat energy from a steam-gas mixture by a recuperative heat exchanger with a ribbed surface at the industrial enterprise “PULP Invest”, located at the production site of the industrial park Technopolis “Khimgrad” in Kazan, is presented. The design of a heat exchanger with a ribbed surface is described. The finned surface of the recuperative heat exchanger allowed intensifying the transfer of heat flow, due to the appearance of turbulent vortices of the vapor-gas medium when it moves between the transversely arranged fins. For a heated heat carrier, water was used, which in the future is planned to be used for technological and economic needs. This paper presents the experimental method and measuring instruments. During the experiments, the initial temperature of the cold coolant (water) varied from 28.8 to 31.9 °C. The series of experiments included 7 experiments with a different volume flow of water from 60 to 120 liters/hour. The initial volume flow rate was 60 l/h, the flow rate change step was 10 l/h. The results of the studies showed that the time of the output of the studied parameters: temperature head, heat flow and heat transfer coefficient to the stationary mode was 265 s. When entering the stationary mode with a volume flow rate of cold coolant in the range from 60 to 120 l/h, the temperature head varied from 32.2 to 63 °C, the heat flow varied from 4.1 to 4.5 kW, the heat transfer coefficient varied in the range of 24.4-27.9 W/(m2 · K). The obtained results allowed establishing that the heat transfer coefficient is inversely proportional to the thermal resistance of the vapor-gas phase.
In the article the authors presented the construction of a contact device with an artificial unevenness on a vertical partition, which contributes to an increase in the specific contact area of the liquid and gas phases, in order to intensify the heat-storage process in the column apparatus, the experimental setup, the experimental procedure, the results of the experiments and the conclusions on the work. The experiments demonstrated the effect of the geometric parameters of the working section (width of the working area, height of the working area, bending radius of the working section) of the artificial unevenness of the partition of the contact device on the spreading area of the film and on the deviation of the liquid from the axis of the edge of the working section. The most effective ratio of the diameter of the drain of the liquid to the width of the working section is shown and the influence of the height of the working area on the efficiency of the proposed design of a jet-film contact device with an artificial unevenness on a vertical partition.
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