Hydrophobic release agents were developed from SiO2-CH3 submicron-sized particles containing hydrophilic and hydrophobic functional groups dispersed into a vegetable oil as support. The SiO2-CH3 submicron-sized particles were synthesized by changing the molar ratio between the precursors Tetraethyl orthosilicate (TEOS) and Methyltriethoxysilane (MTES) from 0.66 to 5 (MTEOS-0.66 to MTEOS-5), being the relative amount of SiO2-CH3 quantified by FTIR technique. Mortar specimens having hydrophobic properties were manufactured using 3 wt.% of the above SiO2-CH3 submicron-sized particles. Additionally, the concentration effect was studied by using MTEOS-0.66 within 3-10wt.%. The hydrophobic properties of the mortar specimens were checked by measuring the contact angle within water droplets and surface. The particle size increased with the MTES/TEOS molar ratio and according to the hydrophobic properties, the proper release agent must be synthesized by using MTEOS-2.5 dispersed into the vegetable oil and having a concentration of 3wt.%. This hydrophobic release agent led mortar surfaces with contact angles higher than 145º. Waterproofing and mechanical studies on concrete specimens allowed to conclude that this demoulding agent do not have a high 2 penetration depth but improved the concrete waterproofing properties, without depletion in the compressive strength.
Currently, the PU industry is developing new products with enhanced physical, mechanical and structural properties. One of the specialties that is attracting more and more attention from managers and enterprises all over the world are the PUs based on polymer polyether polyols (graft polyols). In this work, the synthesis of graft polyols was developed employing a non-aqueous dispersant (NAD) based on silica gel, which contains in its chemical structure segments with a great affinity for the solid polymeric particles and other segment having a strong affinity for the hydroxyl groups of the liquid polyol. The combination of both polar and non-polar characteristics ensures the stability of the resulting polymer dispersion and prevent the sedimentation and the coalescence of the polymer particles. By using this NAD it was possible to synthesize trifunctional polymer polyether polyol (PPP) from Styrene and containing up to 38.69 wt.% of solids. The optimal reaction conditions have been stablished using a concentration of 1.5 wt.% NAD, 4 wt.% of initiator respect to the monomer amount and a polymerization temperature of 80ºC. The viscosity of the optimal PPP (1930 mPa•s) and the particle size (dv0.5 of 5.427 m and dn0.5 of 1.711 m) were in the range of graft polyols available in the market for similar solids content, with the additional advantage of employing a lower quantity of NAD and a softer reaction temperature than those employed in the industrial process (110ºC).
Polyurethane (PU) is one of the principal polymers in the global plastic market thanks to its versatility and continuous improvement. In this work, PU elastomeric materials having thermoregulating properties through the incorporation of microcapsules (mSD-(LDPE·EVA-RT27)) from low-density polyethylene and vinyl acetate containing paraffin®RT27 as PCM were produced. Elastomers were synthesized while varying the molar ratio [NCO]/[OH] between 1.05 and 1.1 and the microcapsule (MC) content from 0.0 to 20.0 wt.%. The successful synthesis of the PUs was confirmed by IR analyses. All the synthesized elastomers presented a structure formed by a net of spherical microparticles and with a minimum particle size for those with 10 wt.% MC. The density and tensile strength decreased with the MC content, probably due to worse distribution into the matrix. Elastomer E-1.05 exhibited better structural and stability properties for MC contents up to 15 wt.%, whereas E-1.1, containing 20 wt.% MC, revealed mechanical and thermal synergy effects, demonstrating good structural stability and the largest latent heat. Hence, elastomers having a large latent heat (8.7 J/g) can be produced by using a molar ratio [NCO]/[OH] of 1.1 and containing 20 wt.% mSD-(LDPE·EVA-RT27).
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