The dry electrical discharge machining is considered by the researchers as an environment friendly machining process and different specific aspects of this machining method are presented in the specialty literature. To obtain holes by electrical discharge machining, tubular rotating electrodes tools could be used. The paper presents a relatively simple device proposed to be used for applying the dry electrical discharge drilling. The rotation of the electrode tool could contribute to the diminishing of the errors of the circular shape in a cross section through the hole. Some preliminary experiments proved the possibilities to use this device to achieve holes in workpieces of low thickness. Test pieces made of stainless steel were machined by dry EDM and by common EDM. For the applied operating conditions, the dry electrical discharge drilling presents some advantages regarding the machined surface quality and the electrode tool wear, in comparison with the machining that uses liquid dielectric.
The problem of waste generated by packaging obtained from conventional synthetic materials, often multilayer, has become more and more pressing with increasing consumption. In this context, nature and humanity have suffered the most. In order to address this phenomenon, global and European organizations have launched and promoted programs and strategies. Replacing petroleum-based packaging with biopolymer packaging has proven to be a real alternative. Thus, the substitution of plastics with biodegradable, non-toxic, edible materials, which can be obtained from marine or agro-industrial waste, is of interest. In the present study, we aimed to develop natural edible materials, obtained entirely from biopolymers such as agar and sodium alginate and plasticized with glycerol and water. Designed to be used for food and food supplements packaging, they can be completely solubilized before consumption. The films were developed through a casting method and were tested in order to identify the physical, optical, and solubility properties. According to the results, the most suitable composition for use as a hydrosoluble packaging material contains agar:alginate:glycerol in a 2:1:1 ratio. The microstructure indicates a homogeneous film, with low roughness values (Rz = 12.65 ± 1.12 µm), high luminosity (92.63), above-average transmittance (T = 51.70%), and low opacity (6.30 A* mm−1). The obtained results are of interest and highlight the possibility of substituting intensely polluting materials with those based on biopolymers.
The present paper aims to contribute to the methodology of 3D printing in-process colouring and study its implications and impact on the tensile strength and surface quality of the obtained parts. The proposed study was based on a Taguchi L27 DOE plan using standardised EN ISO 527-2 type 1B-shaped specimens, in which four factors on three levels were considered. The obtained results highlight the possibility of using the presented in-process colouring method. Different materials (PLA, PLA+, and PETG) with varying infill densities (15%, 30%, and 50%), colour distribution (33%, 66%, and 99%), and colour pigments (blue, green, and red) were studied and the results highlighted that the most influential parameter on the tensile strength of the parts was infill density, followed by the tested material, colour pigment, and colouring percentage; regarding surface roughness, the most influential parameter was infill density, followed by colouring percentage, colour pigment, and material. Moreover, the values resulting from the Taguchi DOE were compared to uncoloured parts, from which it could be concluded that the colouring of the parts had direct implications (negative for tensile strength and positive for surface roughness).
The aim of the present paper is to give a general overview on polycarbonate sheet incremental forming. Incremental forming is a promising machining process for small and batch production because of its advantages in terms of flexibility, low tool and process costs. Polycarbonates are high impact‐resistance and low scratch‐resistance thermoplastic polymers that have, because of their good workability, many industrial applications in fields like automotive, aircraft, electrical, construction, medical, etc. The paper investigates the influence of some of the input process parameters on the incremental forming of cone shaped cavities on polycarbonate sheets.
The three-dimensional printing is a manufacturing method involving the addition of materials by using certain principles valid in printing techniques. There are various techniques of a three-dimensional printing method and the most of them could be applied inclusively to generate objects of polymers. The objective of the research presented in this paper was to analyze the capabilities of 3D printing process or equipment of generating fine details and to identify a way of evaluating these capabilities when using polyester PLA as filament material. The systemic analysis of the printing techniques which use a fused polymer filament deposition showed that there are some groups of factors able to affect the obtaining of fine details. An experimental research was designed in order to highlight the influence exerted by the diameter of the nozzle orifice and by the values of sharp angles of isosceles triangles on the heights of these triangles, thus obtaining an image concerning the possibilities of generating sharp edges by three-dimensional printing. To evaluate the capacity of the 3D printing process of obtaining thin walls, a spiral including linear segments with a decreasing thickness from 1 mm was also achieved on the test piece. By mathematical processing of the experimental results using a specialized software, empirical mathematical models were determined to evaluate the intensity of influences exerted by the two process input factors on the heights corresponding to isosceles triangles characterized by sharp angles.
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