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The basic requirement for the use of a ceramic coating is sufficient adhesion to its substrate. A measure of the adhesive properties of a coating is the interfacial fracture toughness. The test method applicable for interfacial fracture toughness measurements depends on the mechanical properties of the material system and the geometry of the test piece. In this work, indentation methods have been evaluated for the estimation of the fracture toughness of ceramic thermal barrier coatings on metallic substrates. Coatings of 100 to 300 µm thickness were applied by electron beam – physical vapour deposition. The performed test types were Vickers indentation at the interface of polished cross sections of the coating system and Rockwell indentation with a brale C indenter, penetrating the coating perpendicular to the surface. Both tests generate delamination, in which the delamination crack length corresponds to the interfacial fracture toughness. Fracture surfaces and cross sections of the fractured coatings were investigated by optical and scanning electron microscope. Determined fracture toughness values are discussed with respect to the loading conditions in the test and the fracture process – i.e. interaction between indenter and coating system and the crack propagation path.

Current research work on the development of automated microrobot-based nanohandling stations (AMNSs) using the probe of an atomic force microscope (AFM) as an endeffector is presented. The manipulation of individual multiwalled carbon nanotubes (MWCNTs) and the characterization of biological objects, as for instance cells or ligand-receptor bindings are aspired applications. For this reason, the developed AMNSs have to be integrated both into a scanning electron microscope (SEM) for the nanomanipulation of carbon nanotubes (CNTs) and into an optical microscope for the cell characterization. Such an AMNS combines different micro-and nanomanipulators, each offering three degrees of freedom, in order to perform the coarse and fine positioning between object and endeffector. Piezo-resistive AFM probes are applied as endeffectors allowing to measure the acting forces and to realize force feedback for the station's control system. First, investigations have been carried out by bending MWCNTs and calculating their Young's modulus. Electrically conductive adhesives (ECAs) have been developed for the microelectronics industry, and their mechanical properties have to be determined. Therefore an AMNS for the mechanical characterization of thin ECA coatings by nanoindentation inside an SEM is presented as well, showing first experimental results. The three application areas shown in this paper will provide the basis for using the considered materials in MEMS/NEMS-and biosensor-devices.

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This paper gives a short overview of tests applied for the investigation of long term behaviour of thermal barrier coating systems. A variety of tests has been conducted on an exemplary material system with the coatings applied by electron beam physical vapour deposition. Damages and damage evolution in different tests are compared. Since the observed damage mechanisms are different, it is proposed to design laboratory tests as realistic as possible, especially if the test data are used for lifetime assessment. In order to get reasonable testing times, the damage accumulation has to be described as a function of loading history, long time before failure. For the case of final failure by spallation of the ceramic top coat, it is proposed to use the apparent interfacial fracture toughness as damage parameter. Several methods for measuring the apparent fracture toughness of brittle coatings are discussed with respect to their application to thermal barrier coating systems.