Resonant oscillation of vertical working part of conveyer-loaderThe experimental equipment for testing the screw loader of bulk materials with horizontal and vertical branches was designed and manufactured, which allows to determine the process productivity and power consumption according to the developed methods. Experimental equipment is equipped with laboratory equipment, which ensures the change of investigated processes in wide ranges with high accuracy in the automated control mode with the fixation of necessary research results. On the basis of mathematical models, the dependences of the angular velocity of perturbation on the physico-mechanical and geometric parameters of the system of branches and the angular velocity of SWP are obtained. It was established that the resonance dynamic stresses at significant angular velocities exceed several times the resonant stresses of a «static elastic body» (which does not rotate), which makes it possible to take into account when choosing a dynamic coefficient of strength. With the same physical-mechanical and geometric characteristics of an elastic body, the resonance for larger values of the angular velocity of its rotation takes place for a smaller frequency of external periodic perturbation.
A computer simulation of a curved profile formation on a helical spiral was carried out. A feasibility study was conducted in order to choose the method suitable for manufacturing of L-shaped helical spirals using specially developed software for calculating of the costs of helical spiral formation processes. The tables presenting technological characteristics of the design parameters of screw coiling working bodies manufactured by different methods are provided. The production costs for 1 meter of helical spiral with a curved profile manufactured by different methods are calculated. Theoretical and experimental investigations proved that the most cost-effective method of L-shaped helical spiral manufacturing is to coil it along the inner face from rectangular pieces with simultaneous or subsequent shelve formation.
The designs of elastic-safety clutches of screw conveyors are offered allowing, except safety conditions, due to damping and elastic properties to ensure smooth start of conveyor screw while in drive run-up and reduce the sharpness of changes in load on it during operation and overloading. The analytical dependence of the determination of impact loads with axial and torque shocks in the investigated clutch at the boundary moment of its actuation is given. The graphical dependences of the change in the torque value depending on the movement of the movable half-clutch in the mode of protection device actuation at different angle of the hitch inclination are shown.
Screw conveyors are widely used in various sectors of the economy determining specific requirements for them. One of such requirements is the possibility of safe movement of brittle elements and products with possible increased damage (injury) in pharmaceutical industry, electronics, food industry, as well as in agricultural production during the transportation of seed grain materials. The theoretical substantiation of the increase of efficiency of bulk cargoes transportation by screw conveyors is given in this paper. The problem of their progressive structures development with the possibility of minimal damage of grain materials remains important. The paper presents Recommendations for the auger rotation speed selection in order to minimize the damage of brittle elements and products are presented in this paper. The rational angle at which productivity of the screw conveyor reaches its maximum values is deteermined.
The scheme of vibration-centrifugal installation, providing the increase of productivity and efficiency of machine parts vibration treatment is presented in this paper. The influence of the treated environment on the technological vibration treatment process and determination of its optimal parameters is investigated on the basis of mathematical modeling. Graphical dependences of specific kinetic energy on the crank rotational velocity at different values of the fork rotational velocity are presented. Effective ways of technological process parameters optimization and new ways of its development are identified.
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