Computationally fast electromagnetic models of eddy current sensors are required in model-based measurements, machine interpretation approaches or in the sensor design phase. If a sensor geometry allows it, the analytical approach to the modeling has significant advantages in comparison to numerical methods, most notably less demanding implementation and faster computation. In this paper, we studied an eddy current sensor consisting of a transmitter coil with a finitely long I ferrite core, which was screened with a finitely thick magnetic shield. The sensor was placed above a conductive and magnetic half-layer. We used vector magnetic potential formulation of the problem with a truncated region eigenfunction expansion, and obtained expressions for the transmitter coil impedance and magnetic potential in all subdomains. The modeling results are in excellent agreement with the results using the finite element method. The model was also compared with the impedance measurement in the frequency range from 5 kHz to 100 kHz and the agreement is within 3% for the resistance change due to the presence of the half-layer and 1% for the inductance change. The presented model can be used for measurement of properties of metallic objects, sensor lift-off or nonconductive coating thickness.
During plant operation, corrosion products from feedwater, drain and condensate system accumulate on the secondary side of steam generator in form of scaled deposits around the tubes and sludge piles on top of the tubesheet. These deposits increase potential for corrosion, affect fluid flow and reduce heat transfer efficiency of the steam generator. Using data obtained during periodical eddy current examination of steam generator tubing, information on sludge deposit location and thickness is extracted from low frequency absolute channels. Sludge deposits can be detected over the whole length of the inspected tube. Using automatic analysis deposit results are provided within 36 hours after the inspection. Results are imported in Sludge Mapping software and presented in 3D visualization of steam generator. Both PWR and VVER steam generator visualization is supported. Sludge mapping software provides visual information on sludge deposit thickness using color code and by calculation position of sludge indication, software draws the indication on the location within the steam generator where indication was found. Sludge mapping software provides information on heavy sludge loading areas of steam generator and can help with tracking of sludge build-up over time that can be used for optimizing steam generator maintenance. This paper presents INETEC’s Sludge Mapping solution, its functionality and features for visualization of sludge deposit location and thickness within the steam generator.
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