In the present study, microstructure and porosity of AlSi7Mg0.3 cast alloy including various amounts (0.123; 0.454 and 0.655 wt. %) of iron were investigated. The alloys were produced as secondary (scrap-based -recycled
IntroductionAutomotive -chassis, bodies, engine blocks, radiators, hubcaps, and etc. driven by consumer needs and increasingly tight regulations, the automobile industry has made ample recourse to aluminium. A European car today contains on average 100 kg of aluminium, taking advantage of multiple properties of the materials: lightness (a 100 kg loss of weight reduces fuel consumption by 0.6 litres/100 km and greenhouse gases by 20 %), resistance (improved road-handling, absorption of kinetic energy, shorter braking distance) and recycling (95 % of the aluminium contained in autos is collected and recycled, and represents over 50 % of the vehicle's total end-of-life value). Aluminium coming from recycling can allow 95 % energy savings and 85 % less CO 2 emissions compared to primary aluminium production. Recycling -aluminium can be recycled indefinitely without losing any of its intrinsic qualities. This is a considerable advantage in modern metallurgical industry. For the past 20 years the proportion of metal consumed that is recycled has grown steadily and today stands at something like 30 % of primary metal production (European Aluminium Association; Schlesinger, 2014;Hurtalová et al., 2013).The Fig. 1 shows the fraction of world aluminium production from primary and secondary (recycled) sources. About one-third of the aluminium produced in the world is now obtained from secondary sources and in some countries the percentage is much higher. The process used for recycling aluminium scrap is very much different from those used to produce primary metal but in many ways follow the same general sequence. This sequence begins with mining ore, followed by mineral processing and thermal pre-treatment and then a melting step. The metal is then refined, cast into ingots and sent to customers. Aluminium alloys recyclers also face similar challenges to the producers of primary aluminium; there is need to produce a consistent alloy with the required chemistry, reduce the amount of waste generated, minimize energy usage and manufacture the highest-quality product at the lowest possible cost from raw materials of uncertain chemistry and condition (Mc Millan et al., 2012;Schlesinger, 2014).Commercial Al-alloys always contain Fe, often as undesirable impurity and occasionally as a useful minor alloying
The use of cast aluminium has still increased, so have the mechanical property requirements. By casting and also in other metallurgical processes, the inclusions enter to the molten aluminium alloy and it exhibits poor ductility or toughness. It can cause a variety of problems in the manufacture of aluminium alloy castings. Therefore, the purification of the molten aluminium alloy is one of the most important processes for improving the quality of Al-products. Filters have been used for many years in order to improve the quality of castings. The inclusions in molten secondary AlSi7Mg0.3 cast were removed using depth filtration by ceramic foam filters of 20 ppi porosity. Were used 4 types of ceramic filters in 2 thicknesses (15 and 22 mm); Brinell hardness and porosity were measured. Quality of microstructure (occurrence of oxidic particles and larger non-metallic inclusions) was observed. Experimental results show that the insertion of ceramic filters into the inlet system has contributed primarily to a decrease in porosity. On the microstructure, the inclusion of filters was not significantly reflected.
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