The LHC will be equipped with 1232 horizontally curved 16 meter long super-conducting dipole magnets cooled at 1.9K, supported within their vacuum vessel by three Glass Fiber Resin Epoxy (GFRE) support posts. The two support posts at the dipole extremities were initially designed free to slide longitudinally with respect to the vacuum vessel and the central support post free to slide transversely. However the magnet shape did not retain the tight geometrical tolerances, of the order of fractions of mm, imposed by machine aperture and magnetic corrector centering requirements. Thereafter a modification to the supporting system, removing the initial transversal degree of freedom of the lower flange of the central support post with respect to the vacuum vessel, was designed and implemented. This paper describes the design of the magnet/cryostat interface with and without blockage of the central support post, analyzes the additional mechanical loads related to the modification and reviews the experimental results with respect to the requirements for beam aperture and magnetic corrector centering.
The Short Straight Section (SSS) for the Large Hadron Collider arcs, containing in a common cryostat the lattice quadrupoles and correction magnets, have now entered series production. The foremost features of the lattice quadrupole magnets are a two-in-one structure containing two 56 mm aperture, two-layers coils wound from 15.1 mm wide NbTi cables, enclosed by the stainless steel collars and ferromagnetic yoke, and inserted into the inertia tube. Systematic cryogenic tests are performed at CERN in order to qualify these magnets with respect to their cryogenic and electrical integrity, the quench performance and the field quality in all operating conditions. This paper reports the main results obtained during tests and measurements in superfluid helium. The electrical characteristics, the insulation measurements and the quench performance are compared to the specifications and expected performances for these magnets. The field in the main quadrupole is measured using three independent systems: 10-m long twin rotating coils, an automatic scanner, and single stretched wire. A particular emphasis is given to the integrated transfer function which has a spread of around 12 units rms in the production and is a critical issue. The do-decapole harmonic component, which required trimming through a change in coil shims, is also discussed. Finally, the magnetic axis measurements at room temperature and at 1.9 K, providing the nominal vertical shift for installation are reported. Abstract -The Short Straight Section (SSS) for the LargeHadron Collider arcs, containing in a common cryostat the lattice quadrupoles and correction magnets, have now entered series production. The foremost features of the lattice quadrupole magnets are a two-in-one structure containing two 56 mm aperture, two-layers coils wound from 15.1 mm wide NbTi cables, enclosed by the stainless steel collars and ferromagnetic yoke, and inserted into the inertia tube. Systematic cryogenic tests are performed at CERN in order to qualify these magnets with respect to their cryogenic and electrical integrity, the quench performance and the field quality in all operating conditions. This paper reports the main results obtained during tests and measurements in superfluid helium. The electrical characteristics, the insulation measurements and the quench performance are compared to the specifications and expected performances for these magnets. The field in the main quadrupole is measured using three independent systems: 10-m long twin rotating coils, an automatic scanner, and single stretched wire. A particular emphasis is given to the integrated transfer function which has a spread of around 12 units rms in the production and is a critical issue. The do-decapole harmonic component, which required trimming through a change in coil shims, is also discussed. Finally, the magnetic axis measurements at room temperature and at 1.9 K, providing the nominal vertical shift for installation are reported.
The detailed shape of the 15 m long superconducting LHC dipole cold mass is of high importance as it determines three key parameters: the beam aperture, nominally of the order of 10 beam standard deviations; the connectivity of the beam-and technical lines between magnets; the transverse position of non-linear correctors mounted on the dipole ends. An offset of the latter produces unwanted beam dynamics perturbations. The tolerances are in the order of mm over the length of the magnet. The natural flexibility of the dipole and its mechanical structure allow deformations during handling and transportation which exceed the tolerances. This paper presents the observed deformations of the geometry during handling and various operations at CERN, deformations which are interpreted thanks to a simple mechanical model. These observations have led to a strategy of dipole geometry control at CERN, based on adjustment of the position of its central support (the dipole is supported at three positions, horizontally and vertically) to recover individually or statistically their original shape as manufactured. The implementation of this strategy is discussed, with the goal of finding a compromise between conflicting requirements: quality of the dipole geometry, available resources for corrective actions and magnet installation strategy whereby the geometry tolerances depend on the final magnet position in the machine.
This paper contains a summary of the results of the magnetic and mechanical alignment tests performed at CERN on the first 111 arc Short Straight Sections. These include the mechanical axis of the Cold Bore Tube at room temperature, the magnetic axis of main quadrupoles and correctors at both room and cryogenic temperature, and the field direction of the main quadrupoles. The measurements show that the quality of the assemblies is generally within the requirements for the machine.
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