The continuation of deep drilling has expanded the application for directional drilling to near commonplace proportions. Since 1968, there has been a steady progression of improvements in deep directional drilling tools and techniques. This paper will highlight six different types of directional drilling projects emphasizing the planning, equipment used, techniques, planning, equipment used, techniques, instrumentation, problems encountered and cost figures associated with each type of job. A list of some other deep directional drilling projects with objectives and results are listed at the conclusion of the paper. paper Introduction Many significant improvements in equipment and techniques used in directional drilling have been made since 1934 when Mr. H. John Eastman was summoned from California by The Humble Petroleum Company concerning their Alexander No. 1 Well at Conroe, Texas. Mr. Eastman proposed a plan to start a new well near the crater and by the use of mechanical deflectors would throw it within a 100' circle drawn around the bottom of the runaway well. The subsequent plan was followed and the wild well was killed. Since the birth of control directional drilling, advances in equipment and methods have continued at an accelerated rate; nevertheless, greater than normal costs are still associated with directional projects. Cost of operating larger rigs and projects. Cost of operating larger rigs and providing supporting services axe increasing and providing supporting services axe increasing and exhibit no tendency to decline. As more deep structures are being explored, the applications have been increased for deep directional control. Increased directional drilling efficiency appears to be the one means available for reducing overall cost. In the past three years several deep directional projects have been done with reasonable success and expense in the Delaware Basin, Western Oklahoma and the Panhandle of Texas. This paper will discuss several of these wells. PLANNING KICK OFF POINT PLANNING KICK OFF POINT All directional wells have or should have ample planning to reach a bottom hole objective at a specified vertical depth. Some of the more familiar applications for "deep directional drilling" in the Delaware basin, Anadarko basin and Western Panhandle are to sidetrack or straighten a crooked hole due to lease line problems, side-track an obstruction, or reentry to gain geological advantage by cutting across faults or by gaining more structure. once the objective target has been defined, the next item for consideration is the Kick-off point or the depth at which the directional drilled section of the hole is to be started. It is very important that all factors be carefully considered in selecting the best kick-off point, whether it be off bottom or off a cement plug. The primary considerations are the amount of angle necessary to attain the desired deviation, the type of formation and the formation structure at this point. Experience has shown that directional holes with 18 degrees minimum angle have a greater stability for holding desired direction once the angle and direction has been established. The maximum angle schedule plan should be greater than any formation bedding plane angle that is to be drilled. As a result fewer deflecting tool runs are required to correct the drift direction. The mechanical characteristics of "deep control holes" generally are more difficult to control due to the smaller hole size; therefore, a certain amount of "leeway" should be considered in picking the kick-off point if applications permit.
This paper presents a case history of drilling automation system pilot deployment, inclusive of wired drill pipe on an Arctic drilling operation. This builds on the body of work that BP (the operator) previously presented in 2017 related to the deployment of an alternate drilling automation system. The focus will be on the challenges and lessons learned during this deployment over a series of development wells. Two major aspects of technology were introduced during this pilot, the first being a drilling automation software platform that allowed secure access to the rig's drilling control system. This platform hosts applications that interpret the activity on the rig and issue control setpoints to drive the operation of the rig's top drive, mud pumps, auto driller, drawworks, and slips. The second component introduced was a wired drill string, which provides access to high speed delivery of downhole data from a series of distributed downhole sensors, providing an opportunity to improve both automated control and real-time interpretation of downhole phenomena. The project team identified several key performance indicators both at the project level and for each well. The project level key performance indicators (KPIs) were designed to give the operator an understanding of the reliability and robustness of the hardware and software components of the automation system. The KPIs for the well were designed to assess the impact of the technology on drilling efficiency through aspects of invisible lost time reduction (connection and survey times). The well level KPIs also fed into the project KPIs by capturing uptime, reliability, and repeatability of the hardware and software components of the system. The paper describes several specific examples of where the benefits of the technology were realized as related to the KPIs above and describes some of the technical challenges encountered and fixes employed during the pilot campaign. The paper also gives an insight into some of the non-technical challenges related to deployment of this system, around human behavioral characteristics. It discusses how focused collaboration and communication from all the stakeholders was managed and directed towards a successful deployment. The work delivered on this project incorporates several technological innovations that were deployed for the first time on an active drilling operation. Delivery of these were important milestones for both the operator and the automation technology provider as part of their collaboration to increase the capability and reliability of these systems. The operator believes that this effort is key to allowing its drilling operations to realize longer term and sustainable benefits from automation.
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