Knowledge of slurry rheology in mineral processing is essential for the optimization of wet-grinding, dewatering, transport, and tailings management and it is becoming important in flotation due to the increasing need to process complex ores with a high clay mineral content. Slurries of these ores often display complex rheological behaviour even at low solids concentration, and traditional rheology measurements in mineral processing, such as yield stress and apparent viscosities, may not provide the critical information needed for process optimization. The objective of this paper is to provide a comprehensive review of some of the previous rheology studies performed at the bench, pilot plant, and industrial scale for different unit operations and to discuss the potential for alternative rheology measurements to provide a better insight into colloidal particle interactions in slurries with clay minerals. Firstly, the fundamentals of slurry rheology and the influence of colloidal particles are presented. Secondly, rheology measurements for suspensions are described briefly. Thirdly, a review of rheology studies in grinding, classification, flotation, dewatering, and tailings management is done, outlining possible ways of determining types of particle associations in slurries. Finally, recommendations for future research directions are provided.
The global nickel sulphide resources are becoming more difficult to mine and, as a result, there is increasing interest in the current and future development of the oxidic nickel laterite deposits. In comparison to the sulphide ores, the nickel laterites cannot be readily upgraded by conventional means and growing attention is being focused on the development of new methods for processing these ores. In this paper, firstly, brief overviews of laterite ore mineralogy and the conventional techniques used to extract the nickel from both the limonitic and the saprolitic nickeliferous laterites are provided. Secondly, previous research on the thermodynamic modelling of the reduction of the laterites is discussed. Thirdly, an improved thermodynamic model is used to predict the equilibrium products arising from the solid state reduction of both the limonitic and the saprolitic ores. Based on these thermodynamic predictions, the reduction behaviors of the two ore types are compared in terms of nickel recovery and grade in the ferronickel product. The effects of reduction temperature, ore composition and carbon additions were studied. Finally, the results from the simulations are compared to the experimental data available in the literature.
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