The spinning of concrete is a process in which concrete mixture is moulded and compacted under the action of the centrifugal force arising during the fast rotational motion of the mould around its longitudinal axis. As a result of the spinning of the liquid concrete mixture, an element annular in cross section, characterised by an inhomogeneous layered wall structure, is produced. The heavier constituents tend towards the cross-section wall’s outer side, while the lighter components tend towards its inner side. The way in which the particular constituents are distributed in the element’s cross section is of key importance for the macro properties of the manufactured product. This paper presents procedures for investigating spun concrete and interpreting the results of such investigations, which make it possible to characterise the microstructure of the concrete. Three investigative methods were used to assess the distribution of the constituents in the cross section of the element: micro-computed tomography (µCT), 2D imaging (using an optical scanner) and nanoindentation. A procedure for interpreting and analysing the results is proposed. The procedure enables one to quantitatively characterise the following features of the microstructure of spun concrete: the mechanical parameters of the mortar, the aggregate content, the pore content, the cement paste content, the aggregate grading and the size (dimensions) of the pores. Special attention is devoted to the determination of the variation of the analysed quantities in the cross section of the element. The result of the application of the investigative procedures is presented for an exemplary spun concrete element. The proposed procedures constitute a valuable tool for evaluating the process of manufacturing spun concrete elements.

Is the variation in the compressive strength of concrete across the thickness of horizontally cast elements negligibly small or rather needs to be taken into account at the design stage? There are conflicting answers to this question. In order to determine if the compressive strength of concrete varies across the thickness of horizontally cast elements, ultrasonic tests and destructive tests were carried out on core samples taken from a 350 mm thick slab made of class C25/30 concrete. Special point-contact probes were used to measure the time taken for the longitudinal ultrasonic wave to pass through the tested sample. The correlation between the velocity of the longitudinal ultrasonic wave and the compressive strength of the concrete in the slab was determined. The structure of the concrete across the thickness of the slab was evaluated using GIMP 2.10.4. It was found that the destructively determined compressive strength varied only slightly (by 3%) across the thickness of the placed layer of concrete. Whereas the averaged ultrasonically determined strength of the concrete in the same samples does not vary across the thickness of the analyzed slab. Therefore, it was concluded that the slight increase in concrete compressive strength with depth below the top surface is a natural thing and need not be taken into account in the assessment of the strength of concrete in the structure.

Taking into account the possibilities offered by two imaging methods, X-ray microcomputed tomography (µCT) and two-dimensional optical scanning, this article discusses the possibility of using these methods to assess the internal structure of spun concrete, particularly its composition after hardening. To demonstrate the performance of the approach based on imaging, laboratory techniques based on physical and chemical methods were used as verification. Comparison of obtained results of applied research methods was carried out on samples of spun concrete, characterized by a layered structure of the annular cross-section. Samples were taken from the power pole E10.5/6c (Strunobet-Migacz, Lewin Brzeski, Poland) made by one of the Polish manufacturers of prestressed concrete E-poles precast in steel molds. The validation shows that optical scanning followed by appropriate image analysis is an effective method for evaluation of the spun concrete internal structure. In addition, such analysis can significantly complement the results of laboratory methods used so far. In a fairly simple way, through the porosity image, it can reveal improperly selected parameters of concrete spinning such as speed and time, and, through the distribution of cement content in the cross-section of the element, it can indicate compliance with the requirement for corrosion durability of spun concrete. The research methodology presented in the paper can be used to improve the production process of poles made of spun concrete; it can be an effective tool for verifying concrete structure.