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The ordered fcc intermetallic compound Ni3Al was mechanically milled in a high energy ball mill. The severe plastic deformation produced by milling induced transformations with increasing milling time as follows: ordered fcc → 2; disordered fcc → 2; nanocrystalline fcc + amorphous. The milling time for complete disordering occurred at 5 h for stoichiometric Ni3Al milled at ambient temperature compared to 50 h for the first observation of an amorphous structure. The structural and microstructural evolution with milling time was followed by x-ray diffraction, TEM, hardness, and calorimetry. The major defect believed responsible for inducing the crystalline-to-amorphous transformation is the fine grain boundary structure with nanometer (∼2 nm diameter) dimensions. The calculated interfacial free energy of the grain boundaries is consistent with the estimated free energy difference between the fcc and amorphous phases in Ni3Al.

Using the computational-thermodynamic approach, the potential compositions of Zr-Cu-Ni-Al alloy system exhibiting the two-liquid miscibility phase equilibrium in the liquid temperature region have been identified. The resulting Zr base bulk metallic glasses show a microstructure of two microscaled glassy phases. The glass possesses a remarkable macroscopic plastic strain of 30% at room temperature. The gain of mechanical properties is attributed to the unique glassy structure correlated with the chemical inhomogeneity on the micron scale, the hard phases surrounded by the soft phases, leading extensive shear-band formation, interactions, and multiplication.