On-farm hatching systems for broiler chicks are increasingly used in practice. We studied whether or not performance, health and welfare aspects differed between commercial flocks hatched on-farm or in a hatchery (control). In two successive production cycles on seven farms, a total of 16 on-farm hatched flocks were paired to 16 control flocks, housed at the same farm. Paired flocks originated from the same batch of eggs and were subjected to similar on-farm management. On-farm hatched and control flocks only differed with respect to hatching conditions, with on-farm hatched flocks not being exposed to, for example, chick handling, post-hatch feed and water deprivation and transport, in contrast to control flocks that were subjected to standard hatchery procedures, subsequently transported and placed in the poultry house. Day-old chick quality (navel and hock scores), 1st week mortality, total mortality, BW at day (d) 0, d7 and at depopulation, and (total) feed conversion ratio were determined. Prevalence of footpad dermatitis, hock burn, breast discoloration/blisters and cleanliness, litter quality and gait score were determined at d21 of age and around depopulation (d39 on average). Gross pathology and gut morphology were examined at depopulation age in a sample of birds of five flocks per treatment. On-farm hatching resulted in a higher BW at d0 (Δ=5.4 g) and d7 (Δ=11.5 g) (P<0.001), but day-old chick quality as measured by navel (P=0.003) and hock (P=0.01) quality was worse for on-farm hatched compared to control birds. Body weight, 1st week and total mortality, and feed conversion ratio at slaughter age were similar for both on-farm hatched and control flocks. On-farm hatched flocks had less footpad dermatitis (P=0.05), which indicated a better welfare. This was likely related to a tendency for better litter quality in on-farm hatched flocks at 21 days of age in comparison to control flocks (P=0.08). No major differences in gross pathology or in intestinal morphology at depopulation age were found between treatments. In conclusion, on-farm hatching resulted in better 1st week broiler performance and better welfare compared to conventional hatching in a hatchery.

In on-farm hatching systems, eggs that have been incubated for 18 D are transported to the broiler farm. After hatching around day 21, the chicks have immediate access to feed and water. By contrast, traditionally hatched chicks are in early life exposed to dust and pathogens in the hatcher, handling procedures, and transport and remain without feed and water until they have arrived on the farm 1 to 3 D after hatching. We compared welfare and performance of on-farm hatched ( OH ) and traditionally hatched control ( C ) Ross 308 broiler chickens from day 0 to 40, housed under semicommercial conditions. The experiment included 3 production cycles in 4 rooms, with each room containing 1 OH and 1 C pen with 1,150 chickens in each pen. Per cycle, C and OH chicks were from the same batch of eggs of 1 parent stock flock. Day-old chick quality was worse for OH than C chickens (hock and navel score; P < 0.05). On-farm hatched chickens were heavier than C chickens until day 21 of age ( P < 0.05). Total mortality was significantly lower in OH compared with C pens ( P < 0.05). A tendency for lower footpad dermatitis scores was found in OH pens compared with C pens ( P < 0.10), probably because of the dryer litter in OH than C pens ( P < 0.05). No differences between treatments were found in gait, hock burn, cleanliness, and injury scores, and no or only minor, short lasting differences were found in pathology and intestinal histology. In conclusion, the present study showed that on-farm hatching may be beneficial for broiler welfare, as it reduced total mortality and resulted in dryer litter which is known to be beneficial for reducing footpad dermatitis.

In on-farm hatching systems, eggs are transported at d 18 of incubation to the broiler farm, where chickens have immediate access to feed and water after hatching. In hatchery-fed systems, newly hatched chickens have immediate access to feed and water in the hatchery and are transported to the farm thereafter. Conventionally hatched chickens can remain without access to feed and water up to 72 h after hatching until placement on the farm. The current study compared day-old chicken quality, performance, and slaughter yield of broiler chickens that were on-farm hatched ( OH ), hatchery-fed ( HF ), or conventionally hatchery-hatched ( HH ). The experiment was performed in 6 rooms in 1 house. Each room contained 2 duplicate pens with approximately 1,155 chickens per pen; 2 rooms with each 2 duplicate pens were assigned to 1 treatment. The experiment was repeated during 3 consecutive production cycles. Chickens originated from young parent stock flocks. Results showed that HF and OH chickens were heavier and longer than HH chickens at day ( D ) 1. Relative weight of stomach and intestines were highest for OH chickens. The OH chickens had worse day-old chicken quality in terms of navel condition and red hocks than HH and HF chickens. Treatments did not differ in first wk and total mortality. From D0 until slaughter age, body weight was highest for OH, followed by HF and HH. Furthermore, carcass weight at slaughter age (D40) was highest for OH chickens, followed by HF and HH chickens. Breast fillets showed a higher incidence of white striping and wooden breast in HF and OH chickens compared with HH chickens. In conclusion, the current study showed that both OH and HF chickens of young parent flocks had better growth performance, which could explain the higher prevalence of breast myopathies, compared with HH. The worse day-old chicken quality for OH compared with HH and HF does not seem to affect first wk mortality and later life performance.

The aim of this research was to explore factors that are related with hatchability in the field. Data from 3 Dutch hatcheries for the years 2004, 2005, and 2006 were analyzed using a random regression model with the method of restricted maximum likelihood. In total, 24,234 batches of 724,750,444 eggs, originating from 511 breeder flocks, were included. Annually, 241,583,481 eggs were set on average, which is 37% of the total annual eggs set in the Netherlands. A significant difference in hatchability among eggs from different breeder flocks was found. Hatchability was significantly related with flock age, egg storage length, strain, feed company, season, year, as well as hatchery (P < 0.001). There was also significant interaction between flock age and age at first delivery, egg storage length at hatchery, strain, feed company, and season. Other 3-way interaction terms were also significant. The variation in hatchability was larger among the breeder farms than within breeder farms. The average estimated difference in hatchability among the hatcheries was 8%. The average estimated hatchability at 25 wk of age was 66%; it increased to 86% between 31 and 36 wk and decreased to 50% at 65 wk of age. On average, an extra day of storage until d 7 reduced hatchability by 0.2% and from d 7 to 14 by 0.5%. Eggs from older flocks were less sensitive to prolonged storage, whereas they were more sensitive to season. Hatchability was greater during late summer than during spring. The average estimated differences in hatchability among strains and feed companies of the breeder farms were 8 and 2%, respectively. Based on the relations found, optimization of hatchery results depends not only on good management at the hatchery but also on the hatching egg quality and therefore on the breeder farm management. It can be concluded that production data that are collected by the hatcheries can be used to adjust the management decisions at hatcheries as well as breeder farms.

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