The cumulative global capacity of organic Rankine cycle (ORC) power systems for the conversion of renewable and waste thermal energy is undergoing a rapid growth and is estimated to be approx. 2000 MW e considering only installations that went into operation after 1995. The potential for the conversion of the thermal power coming from liquiddominated geothermal reservoirs, waste heat from primary engines or industrial processes, biomass combustion, and concentrated solar radiation into electricity is arguably enormous. ORC technology is possibly the most flexible in terms of capacity and temperature level and is currently often the only applicable technology for the conversion of external thermal energy sources. In addition, ORC power systems are suitable for the cogeneration of heating and/or cooling, another advantage in the framework of distributed power generation. Related research and development is therefore very lively. These considerations motivated the effort documented in this article, aimed at providing consistent information about the evolution, state, and future of this power conversion technology. First, basic theoretical elements on the thermodynamic cycle, working fluid, and design aspects are illustrated, together with an evaluation of the advantages and disadvantages in comparison to competing technologies. An overview of the long history of the development of ORC power systems follows, in order to place the more recent evolution into perspective. Then, a compendium of the many aspects of the state of the art is illustrated: the solutions currently adopted in commercial plants and the main-stream applications, including information about exemplary installations. A classification and terminology for ORC power plants are proposed. An outlook on the many research and development activities is provided, whereby information on new high-impact applications, such as automotive heat recovery is included. Possible directions of future developments are highlighted, ranging from efforts targeting volume-produced stationary and mobile mini-ORC systems with a power output of few kW e , up to large MW e base-load ORC plants.
The maximum-power limits for high-speed permanent-magnet (PM) electrical machines for air compressor applications are determined in the speed range 20 000-100 000 r/min. For this purpose, five PM machines are designed and the electromagnetic, thermal, and mechanical designs of each machine are simultaneously performed. The critical values of the thermal and mechanical constraints are considered in order to obtain the maximum powers of the electrical machines. The electromagnetic losses generated in the machine are the output parameters of the electromagnetic design and input parameters for the thermal design. The thermal design is performed using a multiphysics method, which couples computational-fluiddynamics equations with heat-transfer equations. The mechanical design considers the retention of the rotor elements against the huge centrifugal forces that arise during the high-speed operation and also the rotordynamics properties of the rotor. The reliability of these design techniques is experimentally validated in the paper. The obtained maximum-power limit defines the speed-power region, in which the high-speed PM electrical machines intended for compressor applications can have a safe operation.Index Terms-High-speed permanent-magnet machine, mechanical analysis, thermal analysis.
In small Rankine cycle power plants, it is advantageous to use organic media as the working fluid. A low-cost single-stage turbine design together with the high molecular weight of the fluid leads to high Mach numbers in the turbine. Turbine efficiency can be improved significantly by using an iterative design procedure based on an accurate CFD simulation of the flow. For this purpose, an existing Navier-Stokes solver is tailored for real gas, because the expansion of an organic fluid cannot be described with ideal gas equations. The proposed simulation method is applied for the calculation of supersonic flow in a turbine stator. The main contribution of the paper is to demonstrate how a typical ideal-gas CFD code can be adapted for real gases in a very general, fast, and robust manner.
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