The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 -1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a µCT scanner.

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Laser triangulation is one of the machine vision measurement methods most commonly used in 3D quality control. However, considering its susceptibility to interference, it cannot be used in certain areas of industrial production e.g. very shiny surfaces. Thus, for the improvement of its applicability, a predictive algorithm of light profile segmentation was designed, where -as a result of using a'priori knowledge -the method becomes resistant to secondary reflexes.The developed technique has been tested on selected parts with surfaces typical for the machine-building industry. The evaluation has been presented based on the surface representation (mapping) error analysis, using the difference between the obtained cloud of points and the nominal surface as processing data, as well as scatter of the discrete Gauss curvature.

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