Vitrimers are polymer networks whose cross-links undergo associative exchange processes at elevated temperature, usually in the presence of an embedded catalyst. This design feature enables the reshaping of materials with mechanical properties similar to thermoset resins. Here we report a new class of vitrimers consisting of polyhydroxyurethanes (PHUs) derived from six-membered cyclic carbonates and amines. PHU networks relax stress and may be reprocessed at elevated temperature and pressure in the absence of an external catalyst. The as-synthesized networks exhibit tensile properties comparable to those of leading thermosets and recover ca. 75% of their as-synthesized values following reprocessing. Stress relaxation occurs through an associative process involving nucleophilic addition of free hydroxyl groups to the carbamate linkages and exhibits an Arrhenius activation energy of 111 ± 10 kJ/mol, which is lower than that observed for molecular model compounds (148 ± 7 kJ/mol). These findings suggest that transcarbamoylation is activated by mechanical stress, which we attribute, on the basis of DFT calculations, to the twisting of N lone pairs out of conjugation with the carbonyl π orbitals. PHU vitrimers are a promising new class of repairable networks because of their outstanding mechanical properties, avoidance of toxic isocyanate monomers, and catalyst-free repair processes.

While much research has been aimed at new approaches to the healing of cross-linked polymers, there is a dearth of effort in the healing of renewable cross-linked polymers. In this study, the healing ability of renewable polylactide-based vitrimers containing Sn­(Oct)2 was investigated. The vitrimers were prepared from hydroxyl-terminated star-shaped poly((±)-lactide) samples that were cross-linked with methylenediphenyl diisocyanate. Cross-linked samples were prepared with isocyanate:hydroxyl (IC:OH) ratios of 0.6:1 to 1.1:1 and initial catalyst:hydroxyl (Sn­(Oct)2:OH) ratios ranging from 0.013:1 to 0.050:1. The plateau modulus and T g values for the cross-linked samples decreased with decreasing IC:OH ratio. The materials were subjected to stress relaxation analyses, which confirmed that the materials not only were vitrimeric in nature but also exhibited remarkably short characteristic relaxation times of less than 50 s at 140 °C. Finally, vitrimers fractured in uniaxial tensile testing were healed by compression molding and exhibited up to 67% recovery of ultimate elongation, up to 102% recovery of tensile strength, and up to 133% recovery of tensile modulus values.

Cross-linked polymers are ubiquitous in daily life, finding applications as tires, insulation, adhesives, automotive parts, and countless other products. The covalent crosslinks in these materials render them mechanically robust, chemically resistant, and thermally stable, but they also prevent recycling of these materials into similar-value goods. Furthermore, cross-linked polymers are typically produced from petroleumbased feedstocks, and their hydrocarbon backbones render them nondegradable, making them unsustainable in the long term. In recent years, much effort has focused on the development of recycling strategies for cross-linked polymeric materials. In the following Perspective, we discuss many of these approaches, and highlight efforts to sustainably produce recyclable crosslinked polymers. We present our thoughts on future challenges that must be overcome to enable widespread, viable, and more sustainable and practical implementation of these materials, including the sustainable sourcing of feedstocks, long-term environmental stability of inherently dynamic polymers, and moving toward industrially viable synthesis and reprocessing methods.

Crosslinked polyhydroxyurethane (PHU) networks synthesized from difunctional six‐membered cyclic carbonates and triamines are reprocessable at elevated temperatures through transcarbamoylation reactions. Here we study the structural effects on reprocessability and stress relaxation in crosslinked PHUs. Crosslinked PHUs derived from bis(five‐membered cyclic carbonates) are shown to decompose at temperatures needed for reprocessing, likely via initial reversion of the PHU linkage and subsequent side reactions of the liberated amine and cyclic carbonate. Therefore, several six‐membered cyclic carbonate‐based PHUs with varying polymer backbones and crosslink densities were synthesized. These networks show large differences in the Arrhenius activation energy of stress relaxation (from 99 to 136 kJ/mol) that depend on the network structure, suggesting that transcarbamoylation reactions may be highly affected by both chemical and mechanical effects. Furthermore, all crosslinked PHUs derived from six‐membered cyclic carbonates show mechanical properties typical of thermoset polymers, but recovered as much as 80% of their as‐synthesized tensile properties after elevated temperature compression molding. These studies provide significant insight into factors affecting the reprocessability of PHUs and inform design criteria for the future synthesis of sustainable and repairable crosslinked PHUs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 44984.