The role of long chains in shear-mediated crystallization was studied by in situ rheo-optical measurements and ex situ microscopic observations. To elucidate the effects of long chains, we prepared model blends in which fractionated isotactic polypropylene (iPP) (denoted L-PP) with high molecular weight (MW) and narrow molecular weight distribution was blended with a metallocene iPP (Base-PP) with lower molecular weight. The concentration of L-PP (c) was varied ranging from 0 to twice the concentration (c*) at which L-PP coils overlap. The crystallization of all blends after cessation of transient shearing was accelerated, while the quiescent crystallization kinetics were not affected by the addition of L-PP. A distinctive change in the development of birefringence after shearing was observed when the wall shear stress (σ w) exceeded a critical value (σ*). Below σ*, irrespective of c, the birefringence after transient shearing increased gradually, reaching a small value at the end of crystallization. Above σ*, a brief interval of shear induced highly oriented growth, manifested in the birefringence after cessation of flow and growing stronger and reaching a large value as crystallization proceeded. Further, the rate of growth of the birefringence exhibited a strong, nonlinear c dependence. The morphology of the skin layer showed a shish kebab type structure observed by TEM for samples subjected to stresses above σ*. The number density and thickness of shish were affected by c and changed drastically at c near the overlap concentration of the long chains. This indicates that the role of long chains in shear-induced oriented crystallization is cooperative (rather than a single chain effect), enhanced by long chain-long chain overlap.

The seminal ideas of de Gennes and Doi and Edwards have provided the theoretical framework for much of the recent effort to model the rheological behavior of entangled polymer melts and solutions. Recent theoretical work has incorporated a number of important additions to the basic Doi-Edwards theory, including an explicit description of chain stretch and additional relaxation mechanisms such as contour length fluctuations (CLF) and convective constraint release (CCR). However, very little quantitative data has been published on the rheological behavior of entangled systems in strong flows. Hence, a comprehensive examination of the theoretical developments has not been possible. The experiments described in this paper use the filament stretching rheometer to obtain transient extensional stress growth data and steady state uniaxial extensional viscosity data for a number of entangled, narrow molecular weight distribution polystyrene solutions in the strain-rate regime characterized by a significant degree of both chain alignment and stretch. These results are then compared with theoretical predictions for a number of the current generation of reptation-based models, including mechanisms for chain stretching, contour length fluctuations, and convective constraint release. These comparisons demonstrate that when the model parameters are properly obtained from linear viscoelastic measurements, the recent model due to Mead, Larson, and Doi (Macromolecules 1998, 31, 7895) provides quantitative predictions for this class of flows for solutions spanning the complete range from very lightly to highly entangled solutions.