thermoset complex copolymers, a change driven by the need to maintain relatively low solution viscosity for efficient application of the coating while greatly reducing the solvent level in the formulation. [1][2][3] Control of both composition and chain length of these new materials is paramount to ensure that the reactive groups, introduced by utilizing (meth)acrylates with glycidyl, hydroxyl, and/or carboxylic acid functionality, are uniform across the chain distribution while specific target qualities (e.g., resin refractive index, glass transition temperature, solution viscosity) are maintained. [4,5] A generalized simulation framework provides a means to systematically capture the knowledge required to develop and efficiently maintain a diverse portfolio of products. Modeling strategies, such as the method of moments pioneered by Ray, [6] are required for the simultaneous modeling of copolymer composition and polymer MM averages during radical copolymerization. [7][8][9] Ray and co-workers combined the specialized modeling strategies required to represent polymer structure into a simulation package, POLYRED, [10,11] that was applied for the representation of solution, [7] suspension, [12] and emulsion [13] radical copolymerization, among other chemistries. The challenge is to develop a modeling platform that can capture the complexities of current recipes and be easily adapted and extended to include new monomers and reaction conditions.A firm knowledge of the basic set of radical polymerization mechanisms and the associated kinetic coefficients is required. The application of specialized experimental techniques has led to the understanding of "family-type" behavior; i.e., that all methacrylate monomers show generalized trends in rate coefficients that are distinctly different than those seen for acrylate monomers or styrene. Propagation kinetics, for example, of styrene, [14] alkyl and functional methacrylates, [15,16] and alkyl acrylates [17,18] are now well understood after application of the IUPAC recommended pulsed laser polymerization-size exclusion chromatography (PLP-SEC) technique. Understanding of radical termination kinetics has also been generalized, with knowledge gained from PLP techniques coupled with electron paramagnetic resonance (EPR) spectroscopy to monitor radical concentrations, as summarized in a recent update from Buback et al. [19] With knowledge of initiation, propagation, and termination kinetics, monomer consumption rates and associated heat releases can be calculated. Equally important, knowledge of the basic radical polymerization kinetics has led to better
Semibatch CopolymerizationNonfunctional monomer feedstocks containing alkyl meth(acrylate) components such as butyl acrylate (BA) and butyl methacrylate (BMA) are replaced or augmented with functional monomers such as 2-hydroxyethyl methacrylate (HEMA) and 2-hydroxyethyl acrylate (HEA) to produce reactive polymer chains of lowered molar mass for application in solvent-borne automotive coatings. The introduction of such polar ...