Austenitic stainless steel belongs to the best oxidation-resistant alloys, which must function effectively and reliably when used in a corrosion environment. Their attractive combination of properties ensures their stable position in the steel industry. They belong to a group of difficult-to-cut materials, and the abrasive water jet cutting technology is often used for their processing. Samples made of stainless steel AISI 304 has been used as the experimental material. Data generated during experiments were used to study the effects of AWJ process parameters (high-pressure water volume flow rate, the diameter of the abrasive nozzle, the distance of the nozzle from the material surface, cutting head feed rate, abrasive mass flow, and material thickness) on surface roughness. Based on the analysis and interpretation of all data, a prediction model was created. The main goal of the long-term research was to create the simplest and most usable prediction model for the group of austenitic steels, based on the evaluation of the practical results obtained in the company Watting Ltd. (Budovateľská 3598/38, Prešov, Slovakia) during 20 years of operation and cooperation with customers from industrial practice. Based on specific customer requirements from practice, the publication also contains specific recommendations for practice and a proposal for the classification of the predicted cut quality.
The mechanical properties of die castings correlate with the inner structure of a casting, distribution of the eutectic phases, and with the content and distribution of porous cavities in the casting volume. This submitted paper deals with the issue of the possibility to influence the basic parameters affecting the quality of castings through structural modifications of the gating system. The structural parameter under assessment is the gate height. In the case of the diverse height of the gate, five sets of castings were produced. The individual sets of castings were subjected to examination of selected mechanical properties, i.e., of permanent deformation and surface hardness. At the same time, the individual sets of castings were subjected to metallographic examination of the eutectic structure of the casting. It was proved that the gate height influences the aforementioned properties of the castings and significantly affects the ratio of the eutectic phases in the volume of the casting. The conclusion describes the mutual correlation between the gate structure, the mechanical properties of the casting, and its structural composition.
Current demands on quality are the engine of searching for new progressive materials which should ensure enough durability in real conditions. Due to their mechanical properties, however, they cannot be applied to conventional machining methods. In respect to productivity, one of the methods is the finding of such machining technologies which allow achieving an acceptable lifetime of cutting tools with an acceptable quality of a machined surface. One of the mentioned technologies is trochoidal milling. Based on our previous research, where the effect of changing cutting conditions (cutting speed, feed per tooth, depth of cut) on tool lifetime was analysed, next, we continued with research on the influences of trochoid parameters on total machining force (step and engagement angle) as parameters adjustable in the CAM (computer-aided machining) system. The main contribution of this research was to create a mathematical-statistical model for the prediction of cutting force. This model allows setting up the trochoid parameters to optimize force load and potentially extend the lifetime of the cutting tool.
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