Iron‐based catalysts for NH3 decomposition have been studied by a combination of catalytic tests and in situ synchrotron diffraction experiments performed in an inert sapphire plug‐flow cell. In contrast to steel‐based reaction cells, sapphire or quartz glass cells show no blind activity. Starting from iron oxide precursors, iron nitrides form during the activation cycle. Nitrides remain as main crystalline phases and govern the conversion of NH3 decomposition in the subsequent cycles. In this work structural and compositional changes of the nitrides were monitored in situ during heating and cooling cycles. The state of the catalyst under reaction conditions was analyzed by high resolution in situ synchrotron diffraction experiments. The analyses enable establishing reaction pathways and correlation of structural features with catalytic conversions. The most active phases are iron nitrides with high mobility and solubility for nitrogen atoms, such as Fe3Nx. Phase changes from Fe3Nx to γ‐FeNx were observed above 700 °C. The formation of γ‐FeNx seems to suppress the catalytic conversion. Moreover, the positive influence of a mesostructured support/catalyst composite on the catalytic conversion and catalyst stability were studied in detail.
Ball milling is growing increasingly important as an alternative synthetic tool to prepare catalytic materials. It was recently observed that supported metal catalysts could be directly obtained upon ball milling from the coarse powders of metal and oxide support. Moreover, when two compatible metal sources are simultaneously subjected to the mechanochemical treatment, bimetallic nanoparticles are obtained. A systematic investigation was extended to different metals and supports to understand better the mechanisms involved in the comminution and alloying of metal nanoparticles. Based on this, a model describing the role of metalsupport interactions in the synthesis was developed. The findings will be helpful for the future rational design of supported metal catalysts via dry ball milling.
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