The present work investigates the hydration heat of different cement composites by means of conduction calorimetry to optimize the composition of binder in the design of heavyweight concrete as biological shielding. For this purpose, Portland cement CEM I 42.5 R was replaced by a different portion of supplementary cementitious materials (blast furnace slag, metakaolin, silica fume/limestone) at 75%, 65%, 60%, 55%, and 50% levels to obtain low hydration heat lower than 250 j g −1. All ingredients were analyzed by energy dispersive X-ray fluorescence (EDXRF) and nuclear activation analysis (NAA) to assess the content of major elements and isotopes. A mixture of two high-density aggregates (barite and magnetite) was used to prepare three heavyweights concretes with compressive strength exceeding 45 MPa and bulk density ranging between 3400 and 3500 kg m −3. After a short period of volume expansion (up to 4 h), a slight shrinkage (max. 0.3°/°°) has been observed. Also, thermophysical properties (thermal conductivity, volumetric specific heat, thermal diffusivity) and other properties were determined. The results showed that aggregate content and not binder is the main factor influencing the engineering properties of heavyweight concretes.
The manufacture of optimized heavyweight concrete takes into consideration the type of aggregates, composition of blended cement, water-to-cement ratio, additives etc. The density of concrete depends mainly on the specific gravity of the used aggregates. Generally, concretes with specific gravities higher that 2600 kg m-3 are called heavyweight concretes and aggregates with specific gravity higher than 3000 kg m-3 are considered as heavyweight aggregates according to EN [1,2]. Concrete is a low cost material and easy to produce in varied compositions when compared to other shielding materials based on ceramics [3]. It is composed of a well-proportioned mixture of light and heavy nuclei. It is therefore efficient both in absorbing gamma rays and in slowing down fast neutrons by elastic and inelastic scattering [2]. Light materials, especially hydrogenous materials which contained in the water of hydration of the set cement (concrete) attenuate fast neutrons as a consequence of the high cross-section of hydrogen [4].
Heavyweight concrete is mostly used for its shielding properties in the nuclear power plants. These properties can already be influenced by the selection of the input materials. In the present study, concrete samples comprised of four-component binders based on CEM I 42.5 R, blast furnace slag, metakaolin and limestone and a mixture of barite and magnetite aggregate, were investigated. Based on Energy Dispersive X-ray Fluorescence, Neutron Activation, and Prompt-Gamma Activation analyses, three concrete designs were prepared and tested. Mechanical, physical (namely cubic compressive strength, bulk density, longitudinal deformation, and dynamic modulus of elasticity) and thermal properties (thermal conductivity coefficient, specific heat capacity, and thermal diffusivity), which should be influenced by the long-term exposure to irradiation were investigated. Presented results confirmed that the prepared samples are heavyweight concrete with bulk density higher than 3400 kg.m-3 with a low level of longitudinal deformation (between 0.265 ‰ and 0.352 ‰). All the prepared samples belong to the C 35/45 concrete strength class.
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