The presented research program is focused on the design of a structural lightweight fiber-reinforced concrete harnessing an internal curing process. Pre-soaked waste red ceramic fine aggregate and pre-soaked artificial clay expanded coarse aggregate were utilized for the creation of the mix. Copper-coated steel fiber was added to the mix by volume in amounts of 0.0%, 0.5%, 1.0%, and 1.5%. Test specimens in forms of cubes, cylinders, and beams were tested to specify the concrete characteristics. Such properties as consistency, compressive strength, splitting tensile strength, static and dynamic modulus of elasticity, flexural characteristics, and shear strength were of special interest. The achieved concrete can be classified as LC12/13. A strength class, according to fib Model Code, was also assigned to the concretes in question. The proposed method of preparation of concrete mix using only pre-soaked aggregate (with no extra water) proved to be feasible.is the creation of a concrete mixture which contains the already-mentioned pre-soaked aggregates, limited amount of cement (about 300 kg per 1 m 3 ) and different amount of steel fiber without using additional water. Determined material characteristics of the fresh mix and hardened concrete would be influenced solely by water trapped in both porous aggregates and the process of internal curing [3]. Using only pre-soaked aggregate and no extra water would significantly simplify the production process of lightweight concrete. The novelty of the conducted research program is fully associated with this issue.The suitability of lightweight concrete for construction applications is conducted by the needed properties: density, strength, and thermal conductivity. Nevertheless, other properties, such as workability, water absorption, drying shrinkage and moisture movement should also be considered. The porous structure of lightweight aggregates causes high and rapid water absorption during preparation of the fresh mix. Thus, if dry porous aggregate is used for the creation of a mixture, it rapidly absorbs free water, and the workability of the fresh concrete mix is significantly affected [2]. Although the saturation of aggregates can initially cause the increase of the concrete density, it improves the concrete's long-term maturation by slowly releasing water from pores. The internal curing process significantly influences the speed and quality of cement hydration. It leads to the enhancement of mechanical properties of hardened concrete and reduces autogenous shrinkage [3].An important aspect of the research program is to deepen the knowledge about the usage of waste red ceramic aggregate. The recycling and usage of waste material in the construction field have been discussed by many research groups [3][4][5][6][7][8][9][10][11], but in practice, it is still not very common to reuse the old material as a part of new concrete. However, to encourage extensive further usage, there is need to establish a standardization for waste aggregate concrete.
This research was inspired by the growing global shortage of natural aggregates. Different types of waste ceramics (apart from recycled concrete) are the most popular materials for the production of waste aggregates as possible substitutes for natural ones. The aim of this research was to analyse the efficiency of different aggregate mixes composed of waste and natural materials focusing on two waste ceramic aggregates, which were prepared concrete mixes based on specifically composed aggregates (blend of natural aggregate, porous and iron oxide-rich (red) waste ceramic aggregate, and dense, kaolin-based (white) waste ceramic aggregate). All aggregates were thoroughly tested before utilisation for concrete mix creation. Altogether, four blends of aggregates were prepared in order to prepare concrete mixes using a simplex experiment design. The mixes were then modified by adding various amounts of crimped steel fibre. Such properties of hardened steel fibre-reinforced concrete (SFRC) such as density, compressive strength, shear strength, ultrasound propagation velocity, dynamic modulus of elasticity, and limit of proportionality during flexural testing were of special interest. Tests were conducted according to European and Japanese standards. The achieved fibre-reinforced concretes were characterised by satisfactory strength characteristics, thereby enabling the substitution of traditional reinforcement. Strength classes according to the fib Model Code 2010 were assigned.
In this paper, the authors made an attempt to detect the fibre content and fibre spacing in a steel fibre reinforced concrete (SFRC) industrial floor. Two non-destructive testing (NDT) methods, an electromagnetic induction technique and a radar-based technique, were applied. The first method allowed us to detect the spacing in subsequent layers located in the thickness of the slab. The result of the second method was a 3D visualization of the detected fibre in the volume of concrete slab. The conducted tests showed aptitude and limitations of the applied methods in estimating fibre volume and spacing. The two techniques also allowed us to locate the areas with relatively low fibre concentration, which are very likely to be characterized by low mechanical properties.
The research programme presented in this paper covers the estimation of fine aggregate cement composites strength by combined methods of non-destructive testing. Waste fine aggregate and CEM I 32.5 were used to prepare cement composites characterized by workability class VI and V2 (according to EN 206-1) and compressive strength ranging from 12 to 33MPa. There were composed eight mixes characterized by cement/water ratio ranging from 1.09 to 2.36. Specimens were tested in three saturation states: "dry", "moist" and "wet". Both commonly used rebound hammer and ultrasonic pulse velocity tests were conducted. Various charts showing the results are presented. The aim of the research programme was to deliver characteristic of rebound number versus ultrasonic pulse velocity, specific for the waste fine aggregate cement composite similar to such composites cast 30 years ago. It would enable to assess strength of waste fine aggregate cement composites used to erect structures in 1980's. This characteristic with 95% prediction intervals is presented at the end of the paper.
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