This work presents composite materials with interpenetrating network structure based on thermoplastic polymer and low melting metal alloy. Composites with various alloy content were prepared by PVC powder sintering to obtain polymer matrix with open pores. Then, liquid Wood's metal was intruded into the matrix using a pressure autoclave. Obtained composites have been studied with respect to microstructure, mechanical, thermal, and electrical properties. SEM micrographs revealed good dispersion of metal in the matrix but at low loading levels it is incomplete. Addition of metal improved mechanical properties, especially flexural strength. Electrical resistivity of samples varies from 10 À4 to 10 À5 X m and these values are typical of conductors. The measurements of electromagnetic interference shielding effectiveness (EMI SE) shows that generally PVC/Wood's metal composites have a good ability to shield electromagnetic waves. Composites containing more than 15 vol % Wood's metal exhibited EMI SE above 40 dB in the major part of frequency range.
This article provides a thorough description of a range of non-standard application cases in which EMC laboratories can be used other than those traditionally associated with this kind of facilities. The areas covered here include investigations of: wireless and radio systems (such as IoT and broadband radio systems) also that require ultra-high operational dynamic range, emulation of interference-free and/or heavilymultipath propagation environment, shielding effectiveness of cabinets and materials (i.e. thin, light and flexible as textiles as well as heavy and thick such as building construction elements).
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