This paper presents the application of a learning control approach for the realization of a fast and reliable pick-and-place application with a spherical soft robotic arm. The arm is characterized by a lightweight design and exhibits compliant behavior due to the soft materials deployed. A soft, continuum joint is employed, which allows for simultaneous control of one translational and two rotational degrees of freedom in a single joint. This allows us to axially approach and pick an object with the attached suction cup during the pick-and-place application. An analytical mapping based on pressure differences and the antagonistic actuator configuration is introduced, allowing decoupling of the system dynamics and simplifying the modeling and control. A linear parametervarying model is identified, which is parametrized by the attached load mass and a parameter related to the joint stiffness. A gain-scheduled feedback controller is proposed, which asymptotically stabilizes the robotic system for aggressive tuning and over large variations of the parameters considered. The control architecture is augmented with an iterative learning control scheme enabling accurate tracking of aggressive trajectories involving set point transitions of 60 degrees within 0.3 seconds (no mass attached) to 0.6 seconds (load mass attached). The modeling and control approach proposed results in a reliable realization of a pick-and-place application and is experimentally demonstrated.
We present an inflatable soft robotic arm made of fabric that leverages state-of-the-art manufacturing techniques, leading to a robust and reliable manipulator. Three bellow-type actuators are used to control two rotational degrees of freedom, as well as the joint stiffness that is coupled to a longitudinal elongation of the movable link used to grasp objects. The design is motivated by a safety analysis based on first principles. It shows that the interaction forces during an unexpected collision are primarily caused by the attached payload mass, but can be reduced by a lightweight design of the robot arm. A control allocation strategy is employed that simplifies the modeling and control of the robot arm and we show that a particular property of the allocation strategy ensures equal usage of the actuators and valves. The modeling and control approach systematically incorporates the effect of changing joint stiffness and the presence of a payload mass. An investigation of the valve flow capacity reveals that a proper timescale separation between the pressure and arm dynamics is only given for sufficient flow capacity. Otherwise, the applied cascaded control approach can introduce oscillatory behavior, degrading the overall control performance. A closed form feed forward strategy is derived that compensates errors induced by the longitudinal elongation of the movable link and allows the realization of different object manipulation applications. In one of the applications, the robot arm hands an object over to a human, emphasizing the safety aspect of the soft robotic system. Thereby, the intrinsic compliance of the robot arm is leveraged to detect the time when the robot should release the object.
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