Sustainability of natural gas transmission infrastructure is highly related to the system’s ability to decrease emissions due to ruptures or leaks. Although traditionally such detection relies in alarm management system and operator’s expertise, given the system’s nature as large-scale, complex, and with vast amount of information available, such alarm generation is better suited for a fault detection system based on data-driven techniques. This would allow operators and engineers to have a better framework to address the online data being gathered. This paper presents an assessment on multiple fault-case scenarios in critical infrastructure using two different data-driven based fault detection algorithms: Principal component analysis (PCA) and its dynamic variation (DPCA). Both strategies are assessed under fault scenarios related to natural gas transmission systems including pipeline leakage due to structural failure and flow interruption due to emergency valve shut down. Performance evaluation of fault detection algorithms is carried out based on false alarm rate, detection time and misdetection rate. The development of modern alarm management frameworks would have a significant contribution in natural gas transmission systems’ safety, reliability and sustainability.
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Natural gas transmission infrastructure is a large-scale complex system often exhibiting a considerable operating states not only due to natural, slow and normal process changes related to aging but also to a dynamic interaction with multiple agents overall having different functional parameters, an irregular demand trend adjusted by the hour, and sometimes affected by external conditions as severe climate periods. As traditional fault detection relies in alarm management system and operator’s expertise, it is paramount to deploy a strategy being able to update its underlying structure and effectively adapting to such process shifts. This feature would allow operators and engineers to have a better framework to address the online data being gathered in dynamic on transient conditions. This paper presents an extended analysis on WARP technique to address the abnormal condition management activities of multiple-state processes deployed in critical natural gas transmission infrastructure. Special emphasis is made on the updating activity to incorporate effectively the operating shifts exhibited by a new operating condition implemented on a fault detection strategy. This analysis broadens the authors’ original algorithm scope to include multi-state systems in addition to process drifting behavior. The strategy is assessed under two different scenarios rendering a major shift in process’ operating conditions related to natural gas transmission systems: A transition between low and high natural gas demand to support hydroelectric generation matrix on severe tropical conditions. Performance evaluation of fault detection algorithm is carried out based on false alarm rate, detection time and misdetection rate estimated around the model update.
Fault detection and diagnosis schemes based on data-driven statistical modelling are highly dependent on an accurate and exhaustive feature extraction procedure to deliver a superior performance as a monitoring strategy. Otherwise conducted, a deficient feature extraction procedure leads to a monitoring structure widely deviated from normal operating conditions. If an operating state is not identified as it, an increment in false alarm rate would be evidenced whenever the process shifts towards that condition and the monitoring scheme triggers the abnormal condition warning. On the other hand, if two similar operating conditions could not be individualized i.e. to be identified as a single operating state, a lack of sensitivity for minor — yet typical — deviations would render a monitoring strategy with prominent misdetection rates. Although Multimode Operational Mapping requires the proper identification of a finite set of normal process states, it is a challenging task especially for large-scale systems. Its complexity derives from a broad universe of monitoring variables, highly interactuating process units integrated over very dynamic network systems, among others. This is the case of natural gas transmission infrastructure, as it deals with variable upstream production rates, diverse consumption trends from customers, internal processes constrains, merged in a stringent operating scheme. This paper proposes a novel strategy to address the identification and feature extraction of normal conditions on multimode operation systems. The proposed framework uses a segmentation approach based on operator’s knowledge, the Takagi-Sugeno-Kang fuzzy engine and k-means algorithm to characterize the normal operation states of the system. The results show an improvement in the performance of Principal Component Analysis during abnormal conditions detection, in addition an increase on the sensitivity of Hotelling and Q statistics.
Statistical analytics, as a data extraction and fault detection strategy, may incorporate segmentation techniques to overcome its underlying limitations and drawbacks. Merging both techniques shall provide a more robust monitoring structure to address the proper identification of normal and abnormal conditions, to improve the extraction of fundamental correlation among variables, and to improve the separation of both main variation and natural variation (noise) subspaces. This additional feature is key to limit the false alarm rate and to optimize the fault detection time when it is implemented on industrial applications. This paper presents an analysis to determine whether a segmentation approach, as a previous step of detection, enhances the fault detection strategies, specifically the principal component analysis performance. The data segmentation criteria assessed in this study includes two approaches: a) Sources (well) of the transmitted natural gas and b) Promigas’ natural gas pipeline division defined by the Energy and Gas Regulation Commission (CREG in Spanish). The performance assessment of segmentation criteria was carried out evaluating the false alarm rate and detection time when the natural gas transmission network presents faults of different magnitude. The results show that the implementation of a segmentation criteria provides an advantage in terms of the detection time, but it depends of the fault magnitude and the number of clusters. The detection time is improved by 25% in the case scenario I, when transition zones are considered. On the other hand, the detection time is slightly better with less than 10% in the case scenario II, where the segmentation is geographical.
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