It was proposed that pre-hydrolysing tule (Typha domingensis Pers) would make it possible to produce handsheets with strength-related properties similar to those of conventional commercial paper, in addition to valorizable hemicelluloses. The hypothesis was tested with a biorefining scheme involving autohydrolysis. Conditions were optimized to maximize the extraction of hemicelluloses while preserving glucan integrity. The autohydrolysis at a liquid to solid ratio of 13 at 141 °C for 45 min (optimized conditions) provided a commercially useful liquor containing primarily tule hemicelluloses. The autohydrolysis of tule before alkaline extraction made it possible to obtain a valuable liquid phase comprising between 23.3% and 71.6% of all hemicelluloses in the raw material. The gross heating value for the hydrolyzed tule was increased (1.6% to 7.9 %) with respect the raw material. The solid phase was subjected to soda–anthraquinone pulping. The yield, ethanol extractives, kappa number, viscosity, glucan, xylan, Klason lignin, soluble lignins, as well as the tensile index were evaluated. Tule was found to be amenable to industrial processing for the production of quality cellulose derivatives. Autohydrolysis provided valorizable liquor in addition to solid that yielded soda–anthraquinone pulp having properties similar to those obtained in its absence, but using milder operating conditions.
Autohydrolysis and kraft pulping were sequentially applied to Eucalyptus urograndis wood to obtain added-value products from hydrolysis liquor. A biorefinery approach was used to bleach the resulting solid phase containing the cellulose pulp with an optimized O–D–(EP)–D bleaching sequence, where O denotes delignification with the sequence D bleaching with chlorine dioxide and EP alkaline extraction with soda and hydrogen peroxide. The pulp was then beaten to obtain paper sheets. The two-stage process yielded pulp with a small Kappa number relative to conventional delignification (4.9 to 13.7 vs 17.1). Using autohydrolysis temperatures of 160 °C to 170 °C during 0 min to 15 min made the process selective towards the extraction of hemicelluloses (xylan up to 43.9%). Additionally, the Kappa number and brightness obtained after bleaching with an O-D-EP-D sequence were suitable for preparing dissolving grade pulp. The brightness of the pulp obtained was identical with that of the reference pulp (91.0%) and the Kappa number was smaller (0.2 to 0.6). Beating the pulp for 4500 PFI revolutions produced paper sheets with slightly better tensile strength and tear index than those for sheets from the reference pulp (viz., 90.3 N·m·g-1 and 9.9 mN·m²·g-1, respectively, versus 89.8 N·m·g-1 and 9.7 mN·m²·g-1, respectively).
BackgroundBurning fast-growing trees for energy production can be an effective alternative to coal combustion. Thus, lignocellulosic material, which can be used to obtain chemicals with a high added value, is highly abundant, easily renewed and usually inexpensive. In this work, hemicellulose extraction by acid hydrolysis of plant biomass from three different crops (Chamaecytisus proliferus, Leucaena diversifolia and Paulownia trihybrid) was modelled and the resulting solid residues were used for energy production.ResultsThe influence of the nature of the lignocellulosic raw material and the operating conditions used to extract the hemicellulose fraction on the heat capacity and activation energy of the subsequent combustion process was examined.The heat power and the activation energy of the combustion process were found to depend markedly on the hemicellulose content of the raw material. Thus, a low content in hemicelluloses resulted in a lower increased combustion efficiency and energy yield after acid hydrolysis stage.The process was also influenced by the operating conditions of the hydrolysis treatment, which increased the superior calorific value (SCV) of the solid residue by 0.6–9.7% relative to the starting material. Also, the activation energy of combustion of the hydrolysis residues from tagasaste and paulownia was considerably lower than that for the starting materials, the difference increasing with increasing degree of conversion as well as with increasing temperature and acid concentration in the acid hydrolysis.The activation energy of combustion of the solid residues from acid hydrolysis of tagasaste and paulownia decreased markedly with increasing degree of conversion, and also with increasing temperature and acid concentration in the hydrolysis treatment. No similar trend was observed in leucaena owing to its low content in hemicelluloses.ConclusionsAcid hydrolysis of tagasaste, leucaena and paulownia provided a valorizable liquor containing a large amount of hemicelluloses and a solid residue with an increased heat power amenable to efficient valorization by combustion. There are many potential applications of the hemicelluloses-rich and lignin-rich fraction, for example as multi-components of bio-based feedstocks for 3D printing, for energy and other value-added chemicals.
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