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The performance of small-size impellers with ruled surfaces was investigated for flank milling over a wide speed range, using computational fluid dynamics analyses and gas bench tests. An impeller with a ruled surface was designed, manufactured, and tested to evaluate the effects of blade loading, the backsweep angle, and the relative velocity distribution on the compressor performance. The simulations and tests were completed using the same compressor cover with identical inlet and outlet channels to accurately compare the performance of the abovementioned impeller with a commercial impeller containing sculptured blades. Both impellers have the same number of blades, number of splitters, and shroud meridional profiles. The backsweep angles of the blades on the ruled impeller were selected to work with the same pinched diffuser as for a sculptured impeller. The inlet-to-exit relative velocity diffusion ratio and the blade loading were provided to maximize the flow rate and to minimize the surge flow rate. The design flow rate, rpm, were selected same for both impellers. Test results showed that for the compressor stage with a ruled impeller, the efficiency was increased by 0.32% with an extended surge margin without a reduction in the pressure ratio as compared to the impeller with the sculptured design. It was concluded that an increased relative velocity diffusion coupled with a large backsweep angle was an effective way to improve the compressor stage efficiency. Additionally, an appropriate blade loading distribution was important for achieving a wide operating range and higher efficiency.
Probabilistic nonlinear first ply failure loads of flat composite panels and nonlinear buckling loads of curved composite panels with cutouts are estimated to provide the more reliable main load carrying structure in the renewable energy industry and offshore structures. The response surface method approximates limit state surface to a second order polynomial form of random variables with the results of deterministic finite element analyses at given sampling design points. Furthermore, the iterative linear interpolation scheme is used to obtain a more accurate approximation of the limit state surface near the most probable failure point (MPFP). The advanced first order second moment method and the Monte Carlo method are performed on an approximated limit state surface to evaluate the probability of failure. Finally, the sensitivity of the reliability index with respect to transformed random variables is investigated to figure out the main random variables that have an effect on failures.
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