This paper presents the first experimental engine and test rig results obtained from a fast response cooled total pressure probe. The first objective of the probe design was to favor continuous immersion of the probe into the engine to obtain time series of pressure with a high bandwidth and therefore statistically representative average fluctuations at the blade passing frequency. The probe is water cooled by a high pressure cooling system and uses a conventional piezo-resistive pressure sensor which yields therefore both time-averaged and time-resolved pressures. The initial design target was to gain the capability of performing measurements at the temperature conditions typically found at high pressure turbine exit (1100–1400K) with a bandwidth of at least 40kHz and in the long term at combustor exit (2000K or higher). The probe was first traversed at the turbine exit of a Rolls-Royce Viper turbojet engine, at exhaust temperatures around 750 °C and absolute pressure of 2.1bars. The probe was able to resolve the high blade passing frequency (≈23kHz) and several harmonics up to 100kHz. Besides the average total pressure distributions from the radial traverses, phase-locked averages and random unsteadiness are presented. The probe was also used in a virtual three-hole mode yielding unsteady yaw angle, static pressure and Mach number. The same probe was used for measurements in a Rolls-Royce intermediate pressure burner rig. Traverses were performed inside the flame tube of a kerosene burner at temperatures above 1600 °C. The probe successfully measured the total pressure distribution in the flame tube and typical frequencies of combustion instabilities were identified during rumble conditions. The cooling performance of the probe is compared to estimations at the design stage and found to be in good agreement. The frequency response of the probe is compared to cold shock tube results and a significant increase in the natural frequency of the line-cavity system formed by the conduction cooled screen in front of the miniature pressure sensor were observed.
The present paper proposes a concept for a water cooled high temperature unsteady total pressure probe, intended for measurements in the hot sections of industrial gas turbines or aero-engines. This concept is based on the use of a conventional miniature piezo-resistive pressure sensor, located at the probe tip to achieve a bandwidth of at least 40kHz. Due to extremely harsh conditions and the intention to immerse the probe continuously into the hot gas stream, the probe and sensor must be heavily cooled. The short term objective of this design is to gain the capability of performing measurements at the temperature conditions typically found at high pressure turbine exit (1100–1400K) and in the long term at combustor exit (2000K or higher).
Over the last decades, fast response aerodynamic probes have been recognized as a robust measurement technique to provide time-resolved flow field data in turbomachinery environments. Still, most of the existing probe designs are restricted to low temperature applications (<120°C) either because of sensor temperature range limitations or packaging issues. Measurements in turbomachines also require a small probe size often with a very high bandwidth which are conflicting constraints difficult to satisfy simultaneously. This contribution therefore presents the development of a novel miniature (0 2.5 mm ) high temperature single sensor total pressure probe, designed for operation up to 250 °C with a very high bandwidth of 250 kHz. The probe main element is a 1.7 mm diameter commercial piezoresistive transducer placed in a Pitot type arrangement with a flush mounted sensor to provide the highest bandwidth. The details ofthe probe design are presented as well as the probe calibrations in pressure and in temperature. The effects of using a thermal compensation module or a sense resistor to monitor the temperature drift are described in the context of measurement uncertainty. The probes were characterized in terms of aerodynamic characteristics versus flow angle and Mach number. Shock tube tests have shown a dynamic response ofthe probe with sensor resonance frequencies well over 300 kHz, with a flat frequency range up to 250 kHz. Two probe prototypes were manufactured and first used in the V/j-stage high speed axial compressor CREATE ofthe LMFA at Ecole Centrale de Lyon in France. The probes were traversed at each interblade row plane up to temperatures of 180°C and absolute pressure of 3 bars. The probe was able to resolve the high blade passing frequencies (^16 kHz) and several harmonics including rotor-stator interaction frequencies up to 200 kHz. Besides the average total pressure distributions from the radial traverses, phase-locked averages and random unsteadiness are presented. The probe spatial and temporal resolutions are discussed in the context of those results.
Over the last decades, fast response aerodynamic probes have been recognized as a robust measurement technique to provide time-resolved flow field data in turbomachinery environments. Still, most of the existing probe designs are restricted to low temperature applications (< 120 °C) either because of sensor temperature range limitations or packaging issues. Measurements in turbomachines also require a small probe size often with a very high bandwidth which are conflictual constraints difficult to satisfy simultaneously. This contribution therefore presents the development of a novel miniature (O̸ 2.5 mm) high temperature single sensor total pressure probe, designed for operation up to 250 °C with a very high bandwidth of 250 kHz. The probe main element is a 1.7 mm diameter commercial piezoresistive transducer placed in a Pitot type arrangement with a flush mounted sensor to provide the highest bandwidth. The details of the probe design are presented as well as the probe calibrations in pressure and in temperature. The effects of using a thermal compensation module or a sense resistor to monitor the temperature drift are described in the context of measurement uncertainty. The probes were characterized in terms of aerodynamic characteristics versus flow angle and Mach number. Shock tube tests have shown a dynamic response of the probe with sensor resonance frequencies well over 300 kHz, with a flat frequency range up to 250 kHz. Two probe prototypes were manufactured and first used in the 3 1/2-stage high speed axial compressor CREATE of the LMFA at E´cole Centrale de Lyon in France. The probes were traversed at each inter blade row plane up to temperatures of 180 °C and absolute pressure of 3 bar. The probe was able to resolve the high blade passing frequencies (∼16 kHz) and several harmonics including rotor-stator interaction frequencies up to 200 kHz. Besides the average total pressure distributions from the radial traverses, phase-locked averages and random unsteadiness are presented. The probe spatial and temporal resolutions are discussed in the context of those results.
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