Electrospun fibers were produced using a variety of solvents to investigate the influence of polymer/solvent properties on the fiber surface morphology. Electrospinning is a novel processing technique for the production of fibers with diameters in the range of a few nanometers to tens of micrometers. We have been able to produce polymeric fibers with a high surface area through the introduction of a micro- and nanostructured surface structure, which we refer to as a “porous” morphology. These features could be introduced in several different polymeric fibers increasing their range of application significantly. The pores vary from densely packed, well-formed nanopores with diameters in the range 20−350 nm to larger flat pores of about 1 μm. The increased surface area of polymeric fibers was correlated with high volatility solvents used in the electrospinning process. The effect of processing parameters on the fiber surface morphology was also investigated using optical microscopy, field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), and atomic force microscopy (AFM).

Electrospinning is a technique used to produce micron to submicron diameter polymeric fibers. The surface of electrospun fibers is important when considering end-use applications. For example, the ability to introduce porous surface features of a known size is required if nanoparticles need to be deposited on the surface of the fiber or if drug molecules are to be incorporated for controlled release. Surface features, or pores, became evident when electrospinning in an atmosphere with more than 30% relative humidity. Increasing humidity causes an increase in the number, diameter, shape, and distribution of the pores. Increasing the molecular weight of the polystyrene (PS) results in larger, less uniform shaped pores. This work includes an investigation of how humidity and molecular weight affect the surface of electrospun PS fibers. The results of varying the humidity and molecular weight on the surface of electrospun PS fibers were studied using optical microscopy, field emission scanning electron microscopy (FESEM), and atomic force microscopy (AFM) coupled with image analysis.

Electrospinning of biologically significant polymers (natural and synthetic polypeptides) has increased since electrospun membranes were identified as candidates for tissue engineering constructs. These materials have a specific secondary structure, which influences their properties. The effect of electrospinning on the secondary structure of nylon-6 and nylon-12 is examined using Raman spectroscopy in order to identify and quantify any conformational changes that occur due to processing. Nylon-6 and nylon-12 were chosen because they possess a specific chain conformation and have a backbone chemical structure similar to the amino acid sequence in polypeptides. Results indicate that a change in the chain conformation due to electrospinning occurs, implying that a high stress is induced on the electrospinning jet as the fibers are being formed, and this stress alters the chain conformation of the nylon backbone.