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Economically feasible photosynthetic cultivation of microalgal and cyanobacterial strains is crucial for the biological conversion of CO2 and potential CO2 mitigation to challenge global warming. To overcome the economic barriers, the production of value-added chemicals was desired by compensating for the overall processing cost. Here, we engineered cyanobacteria for photosynthetic squalene production and cultivated them in a scalable photobioreactor using industrial flue gas. First, an inducer-free gene expression system was developed for the cyanobacteria to lower production const. Then, the recombinant cyanobacteria were cultivated in a closed photobioreactor (100 L) using flue gas (5% CO2) as the sole carbon source under natural sunlight as the only energy source. Seasonal light intensities and temperatures were analyzed along with cyanobacterial cell growth and squalene production in August and October 2019. As a result, the effective irradiation hours were the most critical factor for the large-scale cultivation of cyanobacteria. Thus, an automated photobioprocess system will be developed based on the regional light sources.

Microalgae have piqued renewed interest as a sustainable biofuel feedstock owing to their high CO 2 conversion efficiency. However, the major limitation of microalga-based biofuel production is low productivity. In this study, CO 2 in flue gas emitted from the coal-fired power plants was fixed through mass microalgal cultivation using only sunlight as an energy source. To minimize the cost and energy required to supply the flue gas and efficiently utilize the microalgal biomass, a polycarbonate (PC) greenhouse and polymeric photobioreactors were installed near the power plant stack. Four different microalgal strains (Chlamydomonas reinhardtii, Chlorella sorokiniana, Neochloris oleoabundans, and Neochloris oleoabundans #13) were subjected to semi-continuous culturing for 1 month. The maximum biomass productivity was achieved by the N. oleoabundans #13 strain (0.703 g L −1 day −1). Additionally, polymerase chain reaction analysis revealed that the individual microalgal culture was not cross-contaminated with other microalgal cultures in this cultivation system, owing to the structural properties of photobioreactor comprising individual modules. The lipid content and calorific productivity of N. oleoabundans #13 biomass were 45.70% and 3.553 kJ L −1 day −1 , respectively, which indicate satisfactory performance of biomass as a direct combustion fuel. The CO 2 fixation rate, which was calculated based on the carbon content in the biomass, was 0.309 g CO 2 L −1 day −1. Therefore, large amounts of CO 2 can be reduced using the large-scale microalgal cultivation system, which enables efficient biological CO 2 conversion and maximizes microalgal biomass utilization.