Optimising the design of aviation propulsion systems using computational fluid dynamics is essential to increase their efficiency and reduce pollutant as well as noise emissions. Nowadays, and within this optimisation and design phase, it is possible to perform meaningful unsteady computations of the various components of a gas-turbine engine. However, these simulations are often carried out independently of each other and only share averaged quantities at the interfaces minimising the impact and interactions between components. In contrast to the current state-of-the-art, this work presents a 360 azimuthal degrees large-eddy simulation with over 2100 million cells of the DGEN-380 demonstrator engine enclosing a fully integrated fan, compressor and annular combustion chamber at take-off conditions as a first step towards a high-fidelity simulation of the full engine. In order to carry such a challenging simulation and reduce the computational cost, the initial solution is interpolated from stand-alone sectoral simulations of each component. In terms of approach, the integrated mesh is generated in several steps to solve potential machine dependent memory limitations. It is then observed that the 360 degrees computation converges to an operating point with less than 0.5% difference in zero-dimensional values compared to the stand-alone simulations yielding an overall performance within 1% of the designed thermodynamic cycle. With the presented methodology, convergence and azimuthally decorrelated results are achieved for the integrated simulation after only 6 fan revolutions.
The design challenge of reliable lean combustors needed to decrease pollutant emissions has clearly progressed with the common use of experiments as well as large eddy simulation (LES) because of its ability to predict the interactions between turbulent flows, sprays, acoustics, and flames. However, the accuracy of such numerical predictions depends very often on the user's experience to choose the most appropriate flow modeling and, more importantly, the proper spatial discretization for a given computational domain. The present work focuses on the last issue and proposes a static mesh refinement strategy based on flow physical quantities. To do so, a combination of sensors based on the dissipation and production of kinetic energy coupled to the flame-position probability is proposed to detect the regions of interest where flow physics happens and grid adaptation is recommended for good LES predictions. Thanks to such measures, a local mesh resolution can be achieved in these zones improving the LES overall accuracy while, eventually, coarsening everywhere else in the domain to reduce the computational cost. The proposed mesh refinement strategy is detailed and validated on two reacting-flow problems: a fully premixed bluff-body stabilized flame, i.e., the VOLVO test case, and a partially premixed swirled flame, i.e., the PRECCINSTA burner, which is closer to industrial configurations. For both cases, comparisons of the results with experimental data underline the fact that the predictions of the flame stabilization, and hence the computed velocity and temperature fields, are strongly influenced by the mesh quality and significant improvement can be obtained by applying the proposed strategy.
In an attempt to validate a Large Eddy Simulation (LES) approach, computations of a transonic centrifugal compressor with a backswept, unshrouded impeller followed by radial and axial vaned diffusers are performed. A sector composed of one main blade and one splitter blade, two radial diffuser vanes and six axial diffuser vanes is simulated including all the technological effects of the experimental rig. The LES methodology to simulate the rotor/stator configuration is introduced. Emphasis is put on the best trade-off between accuracy of the simulation and affordable CPU cost. A law-of-the-wall boundary condition is used to reduce the mesh size, with a target of y+ around a hundred for all walls except in the tip leakage with y+ around five. Computation of one entire characteristic line is obtained continuously in time: the transient from the flow at rest to the converged points at blockage, peak efficiency, near surge and path to deep surge is computed increasing progressively the outlet pressure as in the experiments. First, LES results are compared to experiments and show excellent agreement both in terms of overall performance and time-averaged internal flow fields previously obtained by Laser Doppler Anemometry. Then, a focus is proposed on the complementary information LES provide in the rotor. The key findings are that contrary to previous URANS studies in this centrifugal compressor, LES capture influential details of the flow structures in the rotor: secondary structures, shock/boundary layer interaction and boundary layer separation at the tip of the impeller. Moreover, it is clearly shown that the tip leakage vortex increases in size and intensity from peak efficiency to surge and becomes much more erratic. Emphasis is put on the causes and consequences of the tip leakage spillage in the neighbouring rotor channels. Pressure fluctuations were also found to increase from peak efficiency to surge downstream the splitter blade leading edge. The whole results finally show that LES with a law-of-the-wall provides excellent results in such a complex case.
In dilute two-phase flows, accurate prediction of the temperature of the dispersed phase can be of paramount importance. Indeed, processes such as evaporation or chemical reactions are strongly non-linear functions of heat transfer between the carrier and dispersed phases. This study is devoted to the validation of an Eulerian description of the dispersed phase-the Mesoscopic Eulerian Formalism (MEF)-in the case of non-isothermal flows. Direct numerical simulations using the MEF are compared to a reference Lagrangian simulation for a two-dimensional non-isothermal turbulent jet laden with solid particles. The objectives of this paper are (1) to study the influence of the thermal inertia of particles on their temperature distribution and (2) conduct an a posteriori validation of the MEF, which was recently extended to non-isothermal flows. The focus is on the influence of additional terms in the MEF governing equations, namely heat fluxes arising from the
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