Preformed carbon nanotube thin films (10-20 microm), or buckypapers (BPs), consist of dense and entangled nanotube networks, which demonstrate high electrical conductivity and provide potential lightweight electromagnetic interference (EMI) solutions for composite structures. Nanocomposite laminates consisting of various proportions of single-walled and multi-walled carbon nanotubes, having different conductivity, and with different stacking structures, were studied. Single-layer BP composites showed shielding effectiveness (SE) of 20-60 dB, depending on the BP conductivity within a 2-18 GHz frequency range. The effects on EMI SE performance of composite laminate structures made with BPs of different conductivity values and epoxy or polyethylene insulating layer stacking sequences were studied. The results were also compared against the predictions from a modified EMI SE model. The predicted trends of SE value and frequency dependence were consistent with the experimental results, revealing that adjusting the number of BP layers and appropriate arrangement of the BP conducting layers and insulators can increase the EMI SE from 45 dB to close to 100 dB owing to the utilization of the double-shielding effect.
Single-walled carbon nanotubes were dispersed in an aqueous medium using surfactants and filtered to make entangled networks, called buckypaper (BP), and the Raman spectra of BP samples revealed the degree of entanglement and residual surfactant content. The temperature dependence of the G-band peak shift in the BP was found to depend on the reduction in residual surfactant and nanotube oxidation. The electrical conductivity was improved after removing the surfactant and increasing the nanotube alignment, although the temperature dependence of electrical resistivity still followed a variable range hopping conduction behavior. The mechanical properties were affected by the degree of entanglement, alignment, and residual surfactant content, and tensile properties were found to improve with the reduction in surfactant and enhancement of alignment.
Carbon nanotube thin films or 'buckypapers' show potential for various applications including electrodes for energy devices, nanoscale filtration devices and composite materials. This paper reports on the study of through-thickness permeability of different buckypaper materials. The infiltration behaviours of different liquids into four types of buckypaper were investigated. Infiltration of the liquids into buckypaper was found to follow Darcy's law, except in the case of epoxy resin solution permeation into SWNT buckypaper. The results revealed that the permeability of SWNT buckypaper was of the order of 10(-19) m(2), which is about two orders of magnitude lower than the 10(-17) m(2) permeability for the MWNT buckypaper. The factors of wider pores, higher porosity and less surface area appear to contribute to a higher permeability, which is consistent with Darcy's law and the Kozeny-Carman model. The Kozeny constants of buckypapers correlated well with the tortuosity of their flow paths and nanoscale pore size. The polarity of working fluids did not show an impact on the permeability. Solutions with molecular size near the size of the nanopores in the buckypaper led to lower permeability due to the occurrence of pore blockage. In addition, a threshold pressure existed for liquid to infiltrate into nanoscale pores in buckypapers, which does not exist in fibre reinforcement preforms.
In this research, networks of single-walled carbon nanotubes (SWNTs) were used to host activated carbon (aC) microparticles to fabricate freestanding composite electrodes without the use of polymer binders. The aC-SWNT composite electrodes with up to 50 wt. % aC showed specific surface areas approaching 1000 m 2 /g and electrical conductivities >36 S/cm. The composite electrodes possessed the properties of both pure SWNT electrodes (e.g. low ohmic drop and rapid ion diffusion) and activated carbon particles (e.g. high specific capacitance). With an interconnected mesoporous microstructure and high electrical conductivity, the CNT networks provide an attractive alternative to polymer binders for forming freestanding electrodes for electrical energy storage devices. Here we show that micron-sized particles can be supported in this framework to utilize the performance enhancement and robustness provided by CNTs. Symmetric electrochemical capacitors
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