A series of immiscible crystalline–crystalline diblock copolymers, poly(ethylene oxide)-b-(ε-caprolactone) (PEO-b-PCL), were synthesized through ring-opening polymerization and then blended with phenolic resin. FT-IR analyses demonstrate that the ether group of PEO is a stronger hydrogen-bond acceptor with the hydroxyl group of phenolic resin than is the carbonyl group of PCL. Phenolic, after being cured with hexamethylenetetramine (HMTA), results in the excluded and confined PCL phase based on analyses by differential scanning calorimetry (DSC). This effect leads to the formation of a variety of composition-dependent nanostructures, including disorder, gyroid and short-cylinder structures. The self-organized mesoporous phenolic resin was found only at 40–60 wt % phenolic content by an intriguing balance of the contents of phenolic, PEO, and PCL. In addition, the mesoporous structure was destroyed at higher PCL/PEO ratios in the block copolymers, as determined by small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM) experiments. In addition, the large and long-range order of bicontinuous gyroid-type mesoporous carbon was obtained from mesoporous gyroid phenolic resin calcined at 800 °C under nitrogen.

Highly ordered mesoporous resol-type phenolic resin and the corresponding mesoporous carbon materials were synthesized by using poly(ethylene oxide-b-caprolactone) (PEO-b-PCL) diblock copolymer as a soft template. The self-assembled mesoporous phenolic resin was found to form only in a specific resol concentration range of 40-70 wt % due to an intriguing balance of hydrogen-bonding interactions in the resol/PEO-b-PCL mixtures. Furthermore, morphological transitions of the mesostructures from disordered to gyroid to cylindrical and finally to disordered micelle structure were observed with increasing resol concentration. By calcination under nitrogen atmosphere at 800 °C, the bicontinuous mesostructured gyroid phenolic resin could be converted to mesoporous carbon with large pore size without collapse of the original mesostructure. Furthermore, post-treatment of the mesoporous gyroid phenolic resin with melamine gave rise to N-doped mesoporous carbon with unique electronic properties for realizing high CO adsorption capacity (6.72 mmol g at 0 °C).

In this study, we prepared ordered mesoporous phenolic resins templated by poly(ethylene oxide)-b-(3caprolactone) (PEO-b-PCL) diblock copolymers blended with a star PEO octa-functionalized polyhedral oligomeric silsesquioxane (PEO-POSS) homopolymer. Increasing the PEO-POSS content, and thereby increasing the PEO-to-PCL ratio in the template film, allowed us to tune and enhance the long-range order of the mesoporous phenolic resin. The increased pore size and the more ordered structure were accompanied by a narrower pore size distribution. In addition, we observed an orderedto-ordered mesophase transition, from a bicontinuous gyroid to a hexagonally packed cylinder structure, upon blending with the star PEO-POSS homopolymer. We anticipate that this approach could be extended to the preparation of other large-pore, long-range-ordered mesoporous materials, such as silica and other metal oxides.

No abstract

In this study, in situ small‐angle X‐ray scattering (SAXS), in situ Fourier transform infrared (FTIR) spectroscopy, and transmission electron microscopy (TEM) are used to monitor the formation of ordered mesophases in cured mixtures of phenolic resin and the diblock copolymer poly(ethylene oxide‐block‐ε‐caprolactone) (PEO‐b‐PCL). SAXS and TEM analyses reveal that the mesophase of the phenolic/PEO‐b‐PCL mixture transforms sequentially from disordered to short‐range‐ordered to hexagonal‐cylindrical to gyroidal during the curing process when using hexamethylenetetramine (HMTA) as a cross‐linking agent, indicating that a mechanism involving reaction‐induced microphase separation controls the self‐assembly of the phenolic resin. In situ SAXS is also used to observe the fabrication of mesoporous phenolic resins during subsequent calcination processes.