Developing
facile and effective strategies to improve the active
site density of transition-metal and nitrogen codoped carbon (M–N–C)
catalysts for oxygen reduction reaction (ORR) remains a challenge.
Herein, we propose ordered templates and a steam-etching synergetic
approach to increase the active site density of Fe–N–C
catalysts with interconnected ordered porous structures. The steam
etching corrodes inactive amorphous carbon while active sites are
well preserved. X-ray absorption fine structure and fitting result
reveal the uniform distribution of atomically dispersed Fe–N4 active sites. The steam etching dramatically increases the
active site density by 4.6 times, which is verified by the NO adsorption–reduction
experiments. As a result, the ORR mass activity of the ordered macroporous
Fe–N–C catalyst treated by steam etching at 800 °C
(OM–Fe–N–C–steam–800) is 1.8 times
higher than that of Ar-protected one. The proton-exchange membrane
fuel cell employing the OM–Fe–N–C–steam–800
catalyst delivered an enhanced peak power density of 0.78 W cm–2 compared to that of Ar-protected counterpart (0.63
W cm–2).
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