Emulsification
of crude oil and water may significantly affect
the flow characteristics of the multiphase flow in gathering lines.
Obviously, emulsification of a crude oil–water system is greatly
affected by conditions such as shear intensity, water fraction, and
temperature. However, there has been a lack of quantitative study
of the emulsified water fraction of crude oil–water systems
under various conditions of water fraction, temperature, and shear
intensity. In this work, experiments were conducted by using a stirred
vessel calibrated for the determination of mean shear rate, and the
emulsified water fractions under flowing conditions were determined
by extrapolation of the separated water volume to the moment when
stirring was just terminated. Full emulsification of water was observed
in a specific range of shear rates and below a critical water fraction,
and only partial emulsification might occur above this critical water
fraction. The range of shear rates in which full emulsification might
occur became larger with a decrease in the water fraction, but it
did not change with temperature in the studied range from 40 to 90
°C. For partial emulsification, the emulsified water fraction
under flowing conditions was found to correlate well with the entropy
production rate of viscous flow or energy dissipation rate regardless
of the differences in water fraction, temperature, and shear rate,
and a power law equation might well fit the data.
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