The pervaporation membrane technology
integrated with catalytic
function improves the conversion of esterification reactions by integrating
reaction and separation processes in a single step. Optimizing the
structure of the catalytic layer of the pervaporation membrane can
effectively reinforce its enhancement effect on the esterification
reaction. Here, a porous catalytic layer with high catalytic activity
and low mass transfer resistance was successfully developed by the
immersion phase inversion. The sulfonated poly(vinyl alcohol) (SPVA)
catalytic layer prepared by cross-linking poly(vinyl alcohol) (PVA)
with 5-sulfosalicylic acid (SSA) was coated on a graphitic carbon
nitride-sodium alginate (g-C3N4-SA) membrane
with polyacrylonitrile (PAN) as the support. The prepared pervaporation
membranes with a porous catalytic layer were characterized by Fourier
transform infrared (FTIR) spectroscopy, scanning electron microscopy
(SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray photoelectron
spectroscopy (XPS). The membrane catalytic performance was evaluated
in the esterification reaction of acetic acid with ethanol in a pervaporation
catalytic membrane reactor (PVCMR). As a result, the acetic acid conversion
was up to 98.4% in 12 h at 75 °C with 20% molar
fraction of the catalyst. Compared with the batch reaction (BR) under
the same operating conditions, the acetic acid conversion rate was
greatly improved by 24.4%. After five runs, the membrane still maintained
excellent stability. In addition, the resistance-in-series model was
considered to analyze the mass transfer resistance of the membrane.
The results indicated that the porous catalytic layer had a lower
mass transfer resistance of 1.38 × 105 s·m–1, accounting for only 46.1% of the overall resistance,
while the dense catalytic layer accounted for 66.9%. Therefore, the
pervaporation membrane with a porous catalytic layer presented great
ability for enhancing the esterification reaction of acetic acid with
ethanol.
A novel SA‐f‐MWCNTs/PAN composite membrane, sodium alginate‐ functionalized multi‐walled carbon nanotubes/polyacrylonitrile, was prepared to enhance the esterification conversion rate with a pervaporation membrane reactor. The SA‐f‐MWCNTs/PAN membrane was investigated by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and scanning electron microscope. The hydrophilicity, mechanical properties, and separation performance of the composite membrane have been significantly improved. The flux of the composite membrane was 4374 g·m−2·h−1, and the separation factor was 1249 (the water content in the feed was 10 wt%, at 75°C). The composite membrane the trade‐off effect between flux and separation factor. The acid conversion rate of SA‐f‐MWCNTs/PAN membrane was up to 98.3% in 5 h at 75°C, which was a great increase of 18.3% compared with the equilibrium conversion rate of the batch reactor. In addition, SA‐f‐MWCNTs/PAN membrane exhibited good swelling resistance and reusability. The conversion rate of acetic acid was stable above 95.0% after 8 repetitive tests.
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