This study applies a comprehensive surrogate-based optimization techniques to optimize the performance of polymer electrolyte membrane fuel cells (PEMFCs). Parametric cases considering four variables are defined using latin hypercube sampling. Training and test data are generated using a multidimensional, two-phase PEMFC simulation model. Response surface approximation, radial basis neural network, and kriging surrogates are employed to construct objective functions for the PEMFC performance. There accuracies are tested and compared using root mean square error and adjusted R-square. Surrogates linked with optimization algorithms, i.e., genetic algorithm and particle swarm optimization are used to determine the optimal design points. Comparative study of these surrogates reveals that the kriging model outperforms the other models in terms of prediction capability. Furthermore, the PEMFC model simulations at the optimal design points demonstrate that performance improvements of around 56–69 mV at 2.0 A/cm2 are achieved with the optimal design compared to typical PEMFC design conditions.

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