Climbing robots are designed to conduct tasks that may be dangerous for humans working at height. In addition to improving safety, they can also increase task efficiency and reduce labor costs. They are widely used for bridge inspection, high-rise building cleaning, fruit picking, high-altitude rescue, and military reconnaissance. In addition to climbing, these robots need to carry tools to complete their tasks. Hence, their design and development are more challenging than those of most other robots. This paper analyzes and compares the past decade’s design and development of climbing robots that can ascend vertical structures such as rods, cables, walls, and trees. Firstly, the main research fields and basic design requirements of climbing robots are introduced, and then the advantages and disadvantages of six key technologies are summarized, namely, conceptual design, adhesion methods, locomotion modes, safety mechanisms, control methods, and operational tools. Finally, the remaining challenges in research on climbing robots are briefly discussed and future research directions are highlighted. This paper provides a scientific reference for researchers engaged in the study of climbing robots.
Regular maintenance of wire rope is considered the key to ensuring the safe operation of a sluice gate. Along these lines, in this work, a six-wheeled wire rope climbing robot was proposed, which can carry cleaning and maintenance tools for online cleaning and safety inspection of the sluice wire rope, without its disassembly. The developed climbing robot is composed of separable driving and driven trolleys. It adopts the spring clamping mechanism and the wheeled movement method. Thus, it can easily adapt to the narrow working environment and different diameter ranges of the sluice wire rope. In addition, the designed six-wheeled wire rope climbing robot not only possesses a simple structure, simple control, and stable climbing speed, which are typical characteristics of wheeled climbing robots, but also a large contact area with objects and small wheel deformation, which are typical characteristics of crawler climbing robots. Structural design and mechanical analysis were also carried out, with the fabrication of a prototype robot system called WRR-II. From the acquired experimental results of the prototype’s climbing speed test, load capacity test, climbing adaptability test, and obstacle-negotiation ability test, the rationality and feasibility of the designed climbing robot scheme were verified.
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