Cracks are always associated with defects or damages. However, recently cracks are attracting great research interests in many fields. One of the most successful applications of cracks is nanocrack-based strain...

This version is available at https://strathprints.strath.ac.uk/44791/ Strathprints is designed to allow users to access the research output of the University of Strathclyde. Unless otherwise explicitly stated on the manuscript, Copyright © and Moral Rights for the papers on this site are retained by the individual authors and/or other copyright owners. Please check the manuscript for details of any other licences that may have been applied. You may not engage in further distribution of the material for any profitmaking activities or any commercial gain. You may freely distribute both the url (https://strathprints.strath.ac.uk/) and the content of this paper for research or private study, educational, or not-for-profit purposes without prior permission or charge.Any correspondence concerning this service should be sent to the Strathprints administrator: strathprints@strath.ac.ukThe Strathprints institutional repository (https://strathprints.strath.ac.uk) is a digital archive of University of Strathclyde research outputs. It has been developed to disseminate open access research outputs, expose data about those outputs, and enable the management and persistent access to Strathclyde's intellectual output. Abstract Periodic nanostructures have been widely used on emerging nano-products such as plasmonic solar cell and nano-optics. However, lack of cost-effective fabrication techniques has become the bottleneck for commercialization of these nano-products. In this work, we develop a scale up approach to fabricate high-precision nanostructures in large area. In this method, a nano-scale single crystal diamond (SCD) tool is produced by focused ion beam (FIB) machining. The nano SCD tool is then further applied to cut periodic nanostructures using single-point diamond turning (SPDT). A divergence compensation method and surface topography generation model forms a deterministic FIB fabrication approach. It has been used to generate four periods of the required periodic nano-grating structures (with a minimal dimension of 150 nm) on a normal SCD tool tip and achieves 10 nm form accuracy. The contribution of the beam tail effect has also been evaluated by using the surface topography simulation method. The fabricated diamond tool is then applied to obtain nano-grating on an electroless nickel substrate in a total area of 5 × 2mm 2 through SPDT. The whole SPDT machine process only takes 2 min (with a material removal rate up to 1.8 × 10 4 μm 3 s −1 ). Due to the elastic recovery that occurred upon the workpiece material, the practical cutting width is 13 nm smaller than the tool tip. The machining trial shows it is very promising to apply this scale up nanofabrication approach for commercialization of nano-products which possess period nanostructures.

Atomic and close-to-atomic scale manufacturing (ACSM) represents techniques for manufacturing high-end products in various fields, including future-generation computing, communication, energy, and medical devices and materials. In this paper, the theoretical boundary between ACSM and classical manufacturing is identified after a thorough discussion of quantum mechanics and their effects on manufacturing. The physical origins of atomic interactions and energy beams-matter interactions are revealed from the point view of quantum mechanics. The mechanisms that dominate several key ACSM processes are introduced, and a current numerical study on these processes is reviewed. A comparison of current ACSM processes is performed in terms of dominant interactions, representative processes, resolution and modelling methods. Future fundamental research is proposed for establishing new approaches for modelling ACSM, material selection or preparation and control of manufacturing tools and environments. This paper is by no means comprehensive but provides a starting point for further systematic investigation of ACSM fundamentals to support and accelerate its industrial scale implementation in the near future.

The study of flexible and stretchable strain sensors is growing rapidly owing to the demands for human motion detection, human–machine interaction, and soft robotics. However, super‐stretchable and highly sensitive strain sensors with high linearity and low hysteresis are especially lacking, which therefore limits the use of soft strain sensors in varied practical applications. The stretchability and sensitivity of the capacitive strain sensor are constrained by the material characteristics and structure of parallel plate capacitor (theoretical gauge factor [GF] is 1). To address these limitations, a super‐stretchable and highly sensitive capacitive strain sensor composed of two strips of wrinkled carbon nanotubes‐based electrodes separated by a tape dielectric, is presented. By integrating nanomaterials and wrinkled film structure, this device achieves a GF of 2.07 at 300% strain with excellent linearity and negligible hysteresis. This is the first type of capacitive strain sensors that can achieve super‐stretchability and sensitivity simultaneously. Additionally, the sensor has a fast signal response time of ≈80 ms, and good mechanical durability during 1000 stretching and releasing cycles. The authors demonstrate the use of this sensor as a versatile wearable device for human motion tracking, and as a smart real‐time monitoring device for soft pneumatic robots.

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